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EZGO Golf Cart Service Parts Manual Model: X-440, X-444, X-444F Model Year: 1992

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February 27, 2023

EZGO Electric Powered Golf Car Service Parts Manual

Model Year: 1992

Manual Number: 27148-G01

This service parts manual is for models: X-440, X-444, X-444F (Freedom) EZGO Golf Carts

If you’re looking for the factory comprehensive service parts manual for your EZGO electric powered golf car, then look no further. Specifically designed for models X-440, X-444, and X-444F (Freedom) from the year 1992, this manual is an essential tool for maintaining and repairing your EZGO golf cart.

With detailed and easy-to-understand schematics, this service parts manual will guide you through the process of troubleshooting, repairing, and maintaining your EZGO electric powered golf car. You’ll find everything you need to know about routine maintenance, as well as more complex repairs, to ensure that your golf cart is running at peak performance.

The manual number for this product is 27148-G01, and it has been specifically crafted to meet the needs of owners of the X-440, X-444, and X-444F (Freedom) models from 1992. It covers every aspect of servicing and repairing your golf cart, from electrical and mechanical components to body and interior features.

At ProGreen Plus, we pride ourselves on providing high-quality products at competitive prices. This service parts manual for parts lookup is no exception, and we are confident that you will find it to be an invaluable resource for maintaining your golf cart.

Accelerator and Hill Brake Linkage

Sl. No.	Part description	Part number	Notes	Quantity (3 Wheel)	Quantity (4 Wheel)
1	Accelerator rod assembly	18043-G1	includes items 2-7	1	1
2	Ball joint, socket	14444-G3		1	1
3	Nut	00544-G4	5/16 – 24	2	2
4	Bushing, accelerator rod	17979-G1		1	1
5	Accelerator rod	19710-G1		1	1
6	Clevis yoke	10385-G4		1	1
7	Retainer, spring	17677-G1		2	2
8	Retainer, spring	18034-G1		1	1
9	Spring, compression	17675-G1		1	1
13	Screw	00414-G6	1/4 – 20 x 3/4 LG	2	2
14	Nut, lock	11027-G2	1/4 – 20	2	2
15	Accelerator pedal assembly	18083-G1	includes items 16 – 21	1	1
16	Base plate, accelerator	12511-G1		1	1
17	Pedal, accelerator	18084-G1		1	1
18	Accelerator pedal, pad kit	15827-G1	includes rivets	1	1
19	Pin, accelerator pedal	12512-G1		1	1
20	Bearing, plastic	12513-G1		2	2
21	Nut, push	12064-G2		1	1
23	Washer, teflon	17255-G1		2	2
24	Cotter pin	10387-G3	3/16 x 3/4 LG	2	2
25	Washer, flat	00559-G8	5/16	2	2
26	Washer, nylon	20835-G1		1	1
27	Arm, pivot	19708-G1		1	1
28	Bushing, nyliner	17838-G1		1	1
29	Rod, linkage	24030-G1		1	1
31	Accelerator switch assembly	XXXX-XX	See accelerator switch assembly illustration	1	1
33	Accelerator rod assembly, solid state control module only	25780-G1	includes items 34-39	1	1
34	Ball joint, socket	14444-G3		1	1
35	Nut	00544-G4	5/16 – 24	2	2
36	Bushing, accelerator rod	17979-G1		1	1
37	Accelerator rod	19710-G1		1	1
38	Clevis yoke	10385-G4		1	1
39	Retainer, spring	17677-G1		1	1

Accelerator Switch Assembly

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Accelerator switch assembly, heavy duty	20467-G2	includes items 4-66	1	1
4	Contact board assembly	18741-G1	includes items 5-14	1	1
5	Plate, accelerator	*		1	1
6	Stud, stop	17491-G1		1	1
7	Washer	00560-G1	3/8	1	1
8	Nut, lock	14390-G1	3/8 – 24	1	1
9	Bushing, shaft	11902-G1		1	1
10	Nut	00545-G8	3/4 – 16	2	2
11	Washer, lock, external tooth	00568-G6	3/4	2	2
12	Stud, contact	*		5	5
13	Washer, lock, external tooth	*	5/16	5	5
14	Nut	*	5/16 – 24	5	5
17	Shaft and arm assembly	17973-G1		1	1
20	Brush and lead assembly	17504-G2	includes items 21-24	1	1
21	Terminal, ring	*	#6 x 5/16	1	1
22	Copper brush with lead	*		1	1
23	Spring, arm contact	*		1	1
24	Holder, brush	*		1	1
27	Pivot arm assembly	17663-G1	includes items 28 – 30	1	1
28	Arm, accelerator linkage	17655-G1		1	1
29	Ball, ball joint	15944-G3		1	1
30	Nut, lock	11098-G9	5/16 – 24	1	1
31	Nut, lock	11098-G3	1/2 – 20	1	1
33	Switch, micro	10606-G2		1	1
34	Screw	00139-G2	#6 – 32 x1 1/4 LG	2	2
35	Washer, lock	00565-G3	#6	2	2
36	Nut	00525-G5	#6 – 32	2	2
37	Faston tab	14628-G1		1	1
38	Washer, lock, external tooth	00567-G4	#8	1	1
39	Wire, black	20464-G1		1	1
40	Screw, brass	13514-G1	#8	2	2
42	Solenoid, 36 volt, heavy duty	20468-G1	includes items 43 – 46	1	1
43	Washer, lock	00565-G5	#10	2	2
44	Nut	00526-G4	#10 – 32	2	2
45	Washer, lock	00565-G8	#10 – 32	2	2
46	Nut	00544-G4	5/16 – 24	2	2
47	Diode	30353-G1		1	1
48	Faston tab	12914-G1		1	1
49	Screw	00414-G6	1/4 – 20 x 3/4 LG	2	2
50	Washer, lock	00565-G7	1/4	2	2
51	Nut	00532-G1	1/4 – 20	2	2
53	Wire, LO speed, solenoid	17965-G1		1	1
54	Wire, solenoid, F-N-R switch	13493-G1		1	1
58	Wire harness, accelerator switch assembly	18902-G1	includes items 59 – 63	1	1
59	Clamp, nylon	17618-G1		4	4
60	Wire	18897-G5	#4	1	1
61	Wire	18897-G4	#3	1	1
62	Wire	18897-G2	#2	1	1
63	Wire	18897-G1	#1	1	1
65	Washer, lock, external tooth	00567-G8	5/16	5	5
66	Nut	00544-G4	5/16 – 24	4	4

Battery Charger, Total Charge

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Battery charger, 36V, 10 FT. D.C. Cord	20484-G01	includes items 3-90	1	1
3	Top cover	19096-G1		1	1
4	Chassis	24919-G1		1	1
6	Label, opearing instructions	*	Serialized	1	1
8	Capacitor	17077-G1	includes item 9	1	1
9	Bracket, capacitor	11559-G1		1	1
10	Screw	00372-G4	#8 – 32 x 1/2 LG	2	2
11	Washer, lock	00565-G4	#8	2	2
12	Nut	00526-G1	#8 – 32	2	2
13	Heat sink assembly, service	18768-G2	includes items 14 – 18	1	1
14	Heat sink	18489-G1		1	1
15	Diode,silicone rectifier	18488-G1		2	2
16	Washer, lock	00567-G7	1/4	2	2
17	Nut	00532-G2	1/4 – 28	2	2
18	Nut, plastic expansion	11572-G2		3	3
19	Washer, lock, externtal tooth	00567-G3	#6	2	2
20	Nut	00525-G5	#6 – 32	2	2
21	Screw	00138-G3	#6 – 32 x 3/8 LG	2	2
22	Screw, self-tapping	00512-G7	#8 x 7/8 LG	3	3
23	Screw	00378-G4	#10 – 24 x 1/2 LG	1	1
24	Nut	00526-G3	#10 – 24	1	1
25	Washer, lock	00565-G5	#10	1	1
28	Ammeter	24243-G1		1	1
29	Bracket, ammeter	*		1	1
30	Nut	00525-G5	#6 – 32	2	2
31	Washer, lock	00565-G5	#10	2	2
32	Nut	00526-G4	#10 – 32	2	2
33	Faston tab	12914-G1		2	2
34	Wire, 18 gauge, red	19952-G1		1	1
35	Timer	18052-G6		1	1
36	Screw	00372-G2	#8 – 32 x 1/4 LG	2	2
37	Knob, timer	11575-G1		1	1
38	Setscrew	00486-G4	#8 – 32 x 1/2 LG	1	1
40	Screw	00372-G3	#8 – 32 x 3/8 LG	1	1
41	Washer, lock	00565-G4	#8	1	1
42	Nut	00526-G1	#8 – 32	1	1
44	Transformer	19928-G1		1	1
45	Nut, lock	11027-G2	1/4 – 20	4	4
46	Screw	00414-G5	1/4 – 20 x 5/8 LG	4	4
47	A.C. Cord	19388-G1		1	1
48	Strain relief, plastic	13557-G2	A.C. cord	1	1
49	D.C. cord assembly, 10 FT.	18747-G1	includes items 51-63	1	1
51	D.C. cord, 10 FT	14489-G2		1	1
53	Contact, connector	*		2	2
54	Connector	18782-G1	Black	1	1
55	Handle installation kit	18972-G1	includes items 56 – 63	1	1
56	Handle, half, L.H.	*		1	1
57	Handle, half, R.H.	*		1	1
59	Screw, stainless steel	00647-G8	#6 – 32 x 29/32 LG	2	2
60	Screw, stainless steel	00647-G3	# 6 – 32 x 3/8 LG	2	2
61	Nut, lock	13521-G5	#6 – 32	4	4
62	Washer, flat	00650-G2	#5	AR	AR
63	Label, caution	20628-G1		1	1
64	Strain relief, plastic	13557-G3	D.C. cord	1	1
67	Screw, self-tapping	00614-G4	#8 x 1/2 LG	10	10
68	Electronic module assembly	19950-G2	includes items 69 – 78	1	1
69	Module	*		1	1
70	Bracket	19459-G1		1	1
71	Screw	00138-G5	#6 – 32 x 5/8 LG	4	4
72	Standoff	19081-G1		4	4
73	Washer, flat, nylon	00736-G1		4	4
74	Nut, nylon	00735-G1	#6 – 32	4	4
75	Wire, 16 gauge, black	19402-G1		1	1
76	Wire, 16 gauge, yellow	19949-G1		1	1
77	Wire, 18 gauge, black	19954-G1		1	1
78	Washer	00559-G3	#8	2	2
81	Fuse block	19363-G1		1	1
82	Fuse, 15 AMP	19361-G1		1	1
83	Label, identification	19434-G1		1	1
84	Wire, 12 gauge, white	19441-G1		1	1
85	Circuit breaker, 50 AMP	19362-G1	includes items 86 and 87	2	2
86	Washer	00559-G5	#10	4	4
87	Nut	00526-G4	#10 – 32	2	2
88	Washer, lock	00565-G4	#8	2	2
89	Nut	00526-G1	#8 – 32	2	2
90	Screw	00372-G6	#8 – 32 x 3/4 LG	2	2

Body and Associated Parts

1992 Electric 4_Body and Associated Parts_3

1992 Electric 4_Body and Associated Parts_4

1992 Electric 4_Body and Associated Parts_5

1992 Electric 4_Body and Associated Parts_6

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Vinyl bumper trim kit, 3 wheel vehicle only	24578-G1	includes items 2 thru 17	1
2	Vinyl bumper, bulk length, 180 LG	22888-G1	Includes material to make items 3 thru 4	1
3	Vinyl bumper, body trim, sides and front	22888-G3		1
4	Vinyl bumper, body trim, dash tray	17203-G9		2
5	Vinyl bumper, body trim, back of cowl	22273-G1		1
6	Trim, fender, passenger side	23931-G5		1
7	Trim, fender, driver side	23931-G4		1
8	Fastener, ratchet type	24198-G1		8
9	Rivet, aluminum, black	15058-G4		4
10	Trim, floormat, passenger side	24620-G1		1
11	Trim, floormat, driver side	24620-G2		1
12	Rivet, plastic drive 1/4	18436-G1		8
13	Trim, rocker panel, passenger side	22223-G1		1
14	Trim, rocker panel, dirver side	22223-G2		1
15	Screw, stainless steel	16705-G1	1/4 – 20 x 1 LGA	4
16	Washer	00559-G7	1/4	4
17	Nut, lock	14390-G4	1/4 – 20	4
19	Vinyl bumper, trim kit, 4 wheel vehicle only	24579-G1	includes items 20 thru 38		1
20	Vinyl bumper, bulk length, 71 LG	22888-G4	includes materials to make items 21, 22		1
21	Vinyl bumber, body trim, sides	17203-G1			1
22	Vinyl bumber, body trim, dash tray	17203-G9			2
23	Vinyl bumper, body trim, back of cowl	22273-G1			1
24	Trim, fender, passenger side	23931-G1			1
25	Trim, driver side	23931-G2			1
26	Fastener, ratchet type	24198-G1			12
27	Trim, floormat, passenger side	24620-G1			1
28	Trim, floormat, driver side	24620-G2			1
29	River, plastic drive	18436-G1	1/4		4
31	Rocker panel, passenger side	23868-G1			1
32	Rocker panel, drive side	23868-G2			1
33	Sill plate, rocker panel, passenger side	23850-G1			1
34	Sill plate, rocker panel, driver side	23850-G2			1
35	Bolt, carriage, stainless steel	00823-G8	1/4 – 20 x 1 LG		4
36	Spacer	23726-G2			4
37	Washer	00660-G7	1/4		4
38	Nut, lock	00891-G2	1/4 – 20		4
39	Rivet, aluminum, black	15058-G4			2
41	Decal installation kit, trapezoid	20514-G1	Specify no. 1 – 200	AR	AR
42	Decal installation kit, rectangle	22530-G1	Specify no. 1 – 200	AR	AR
43	Label, freedom	23676-G1			2
46	Restraint, Hip handhold assembly, passenger side	22229-G1	includes item 48	1	1
48	Handgrip	23152-G1		1	1
50	Restraint, hip handhold assembly, driver side	24004-G1	Includes item 52	1	1
52	Handgrip	23152-G1		1	1
54	Nut, J type	14776-G1	1/4 – 20	4	4
55	Screw, truss	16705-G1	1/4 – 20 x1 LG	6	6
56	Nut, lock	11027-G2	1/4 – 20	2	2
58	Fillet, trunk, passenger side	19538-G3		1	1
59	Fillet, trunk, driver side	19538-G4		1	1
60	Screw, self drill & tap	00106-G6	#12 – 24 x 3/4 LG	4	4
61	Trunk lid installation kit	19533-G4	includes items 63-67	1	1
63	Trunk lid	19544-G2		1	1
64	Noise suppressor, trunk lid	17684-G1		4	4
65	Nut “U” type	24722-G1	#10 – 12 x 1 3/2 THK.	2	2
66	Nut “U” type	24722-G2	#10 – 12 x 1/8 THK	2	2
67	Screw, self-tappin	00923-G6	#10 – 12 x 3/4 LG	4	4
72	Bagwell, plastic	19034-G1		1	1
73	Mount, bagwell	19524-G1		2	2
74	Screw, lock	13437-G1	3/8 – 16 x 1 LG	2	2
75	Nut, lock	11027-G5	3/8 – 16	2	2
76	Rivet, plastic drive	18436-G1	1/4	4	4
77	Rivet, aluminum, black	15058-G1	3/16	4	4
81	Washer, special	10669-G6		6	6
83	Screw	00414-G6	1/4 – 20 x 3/4 LG	6	6
84	Nut, lock	11027-G2	1/4 – 20	6	6
85	Rivet, aluminum, black	15058-G1	3/16	2	2
86	Trim strip	14705-G1		2	2
87	Rivet, aluminum	14601-G2		4	4
90	Indicator, foward – neutral – reverse	19882-G1		1	1
91	Retainer, pushon	12064-G3		3	3
92	Scuffguard, seatwrap	18787-G1		1	1
93	Floormat	25091-G1	3/16	1	1
96	Contsole, 4-cup	24967-G1		1	1
98	Decal, safety	24968-G1	includes with item 96	1	1
99	Rivet, plastic cover	18436-G1	1/4	4	4
100	Washer	00559-G7	1/4	2	2
101	Cowl	20211-G2		1
102	Cowl support	18348-G1		1
103	Nut, lock	11027-G2	1/4 – 20	4
104	Washer	00560-G1	3/8	2
105	Dash tray	18352-G2		1
106	Screw	00414-G6	1/4 – 20 x 3/4 LG	5	5
107	Nut, lock	11027-G2	1/4 – 20	3	3
109	Washer	00559-G8	5/16	5	5
110	Dash tray liner kit	18799-G3	includes items 111-113	1
111	Liner, dash tray	18796-G2		1
112	Rivet, plastic, drive	18436-G1	1/4	2
113	Fastener, ratchet	16816-G1		2
114	Splash panel	15680-G2	Passenger side	1
115	Splash panel	15681-G2	Driver’s side	1
116	Nut	00544-G3	5/16 – 18	4
117	Nut, lock	11027-G2	1/4 – 20	16	13
118	Screw, self-drill and tap	00106-G6	#12 – 24 x 3/4 LG	4
122	Seat wrap	20297-G2		1	1
123	Nut, lock	11027-G2	1/4 – 20	8	8
124	Fender cap, flexible, passenger side	14700-G1		1	1
125	Fender cap, flexible, driver’s side	14700-G2		1	1
126	Seat wrap, freedom only	20297-G4			1
127	Bumper, rear	23800-G3		1	1
128	Fender	19555-G3	Passenger side	1
129	Fender	19555-G4	Driver’s side	1
130	Screw, self-drill and tap	00106-G6	#12 – 24 x 3/4 LG	6	6
131	Nut, lock	11027-G2	1/4 – 20	4	4
132	Fender	24070-G3	Passenger side		1
133	Fender	24070-G4	Driver’s side		1
137	Battery rack	25457-G2	Passenger side	1	1
138	Battery rack	25457-G3	Driver’s side	1	1
147	Flexible fender cap	21748-G1	Passenger side (freedom only)		1
148	Flexible fender cap	21748-G2	Driver’s side, (Freedom only)		1
155	Screw	00414-G6	1/4 – 20 x 3/4 LG		9
156	Washer	00559-G7	1/4		18
157	Nut, lock	14390-G4	1/4 – 20		9
160	Liner, dash tray	22911-G1		1	1
161	Rivet, plastic, drive	18436-G1	1/4	2	2
162	Fastener, ratchet	16816-G1		2	2
165	Nameplate, E-Z-GO	19817-G1		1	1
166	Nut, pushon	12064-G3		3	3
167	Plug, button	20271-G4		4	4
172	Cowl	23063-G5			1
173	Cowl support	23148-G1			1
174	Nut, lock	11027-G2	1/4 – 20		4
175	Washer	00560-G1	3/8		2
176	Dash tra	18353-G2			1
177	Cap, cowl	22914-G1			1
178	Cap, cowl, freedom only	23674-G1			1
179	Angle, rail	19013-G2		2	2
182	Side rail	24081-G1	Passenger side		1
183	Side rail	24081-G2	Driver’s side		1
185	Top rail	15536-G1	Passenger side	1	1
186	Top rail	15536-G2	Driver’s side	1	1
189	Floorboard assembly	15671-G2	includes item 190	1	1
190	Nut “J” type	14776-G1	1/4 – 20	2	2
191	Screw, self-drill and tap	00106-G6	#12 – 24 x 3/4 LG	23	23
192	Side rail	24161-G1	Passenger side	1
193	Side rail	24161-G2	Driver’s side	1

Brake Linkage

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Brake pedal assembly, vehicles without brake lights	25253-G1	includes items 2-11	1	1
2	Pedal, brake	23037-G2	with pad, item 5	1	1
3	Pedal, hill brake	15813-G1	with pad, item 6	1	1
4	Brake/hill brake pedal pad kit	15826-G1	includes items 5-8	1	1
5	Pad, brake pedal	*		1	1
6	Pad, hill brake pedal	*		1	1
7	Rivet, small head	15766-G1		3	3
8	Rivet, large head	16409-G1		6	6
9	Pin, hill brake pedal	15932-G1		1	1
10	Spring, torsion	11737-G1		2	2
11	Push, nut	12064-G1		1	1
13	Brake pedal assembly, vehicles with brake lights	22449-G1	includes items 14 – 39	1	1
14	Pedal, brake	22357-G1		1	1
15	Pedal, hill brake	15813-G2	with pad, item 18	1	1
16	Brake/hill brake pedal pad kit	15826-G1	includes items 17 – 20	1	1
17	Pad, brake pedal	*		1	1
18	Pad, hill brake pedal	*		1	1
19	Rivet, small head	15766-G1		3	3
20	Rivet, large head	16409-G1		6	6
21	Plate, brake pedal	15809-G2		1	1
22	Pin, hill brake pedal	15932-G1		1	1
23	Spring, torsion	11737-G1		2	2
24	Push, nut	12064-G1		1	1
25	Screw	00737-G7	#10 – 24 x 3/4 LG	4	4
26	Nut, captive	00739-G1	#10 – 24	2	2
27	Standoff, brake pedal	22362-G1		2	2
28	Spring, conical	24938-G1		2	2
29	Nut, lock	11098-G7	#10 – 24	2	2
30	Switch, micro	10606-G1		1	1
31	Screw	00139-G2	#6 – 32 x 1 1/4 LG	2	2
32	Washer	00559-G3	#6	4	4
33	Washer, lock	00565-G3	#6	2	2
34	Nut	00525-G5	#6 – 32	2	2
35	Screw, brass	13514-G1		2	2
36	Washer, lock, external tooth	00567-G3	#6	2	2
37	Faston tab	14628-G1		2	2
38	Wire harness, brake	22447-G1		1	1
39	Clamp, nylon	17618-G1		3	3
42	Bolt, shoulder	14158-G1	3/8 – 16	1	1
43	Bushing, flanged, nylon	11079-G1		2	2
44	Spring, torsion	25292-G1		1	1
45	Nut, lock	13521-G4	3/8 – 16	1	1
47	Pin, clevis	10386-G3		1	1
48	Cotter pin	10387-G3	3/32 x 3/4 LG	1	1
50	Brake linkage assembly, gasoline vehicle	25101-G1	includes items 52, 54, 56-67	1	1
51	Brake linkage assembly, electric vehicle	25101-G2	includes items 53, 55-67	1	1
52	Compensating link assembly, gasoline vehicle	23062-G1	includes items 54, 56-67	1	1
53	Compensating link assembly, electric vehicle	23062-G2	includes items 55-67	1	1
54	Rod, gasoline vehicle	*		1	1
55	Rod, electric vehicle	23175-G2		1	1
56	Nut	00544-G4	5/16 – 24	1	1
57	Yoke, clevis	10385-G4		1	1
58	Yoke, brake	23030-G1		1	1
59	Washer	15121-G1	5/16	2	2
60	Tube	23061-G2		1	1
61	Spring, compression	23463-G1		1	1
62	Nut, lock	00532-G4	5/16 – 24	2	2
63	Bushing, accelerator rod	17979-G1		1	1
64	Bar, equalizer	13659-G1		1	1
65	Pin, clevis	10386-G3		1	1
66	Cotter pin	10387-G3	3/32 x 3/4 LG	1	1
67	Washer, nylon	17255-G1		3	3
68	Washer, nylon	17255-G1		8	8
69	Washer, flat	00559-G8		2	2
70	Cable, brake, passenger side	25187-G2		1	1
72	Cable, brake, driver’s side	25187-G1		1	1
73	Pin, clevis	10386-G3		2	2
74	Cotter pin	10387-G3	3/32 x 3/4 LG	2	2
75	Ring, retaining	12305-G1		2	2
76	Bearing, flanged	10097-G6		2	2
77	Cam, hill brake	25103-G1		1	1
78	Spacer	14134-G2		1	1
79	Setscrew	00491-G4	1/4 – 20 x 3/8 LG	2	2
80	Screw	00414-G6	1/4 – 20 x 3/4 LG	2	2
81	Washer, lock	00565-G7	1/4	2	2
82	Bracket, catch	15022-G1		1	1
83	Nut, lock	11027-G2	1/4 – 20	2	2
86	Pedal bumper service kit	14061-G1	includes items 87 – 91	1	1
87	Screw	00150-G6	#10 – 24 x 3/4 LG	1	1
88	Washer	00559-G5	#10	1	1
89	Bumper, rubber	13728-G1		1	1
90	Washer lock	00565-G5	#10	1	1
91	Nut	00526-G3	#10 – 24	1	1
93	Pin, clevis	10386-G3		2	2
94	Cotter pin	10387-G3	3/32 x 3/4 LG	2	2
95	Ring, retaining	12305-G1		2	2

Direction Selector

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Forward-Neutral-Reverse switch assembly	25396-G1	includes items 2-25	1	1
2	Contact board assembly	14651-G1	includes items 3-5	1	1
3	Stop	24940-G1		2	2
4	Washer, lock	00565-G7	1/4	2	2
5	Screw	00414-G6	1/4 – 20 x 3/4 LG	2	2
7	Cam unit, forward-neutral-reverse switch	12835-G1		1	1
8	Shaft, forward-neutral-reverse switch	19470-G1		1	1
9	Washer	00560-G1	3/8	1	1
10	Nut, lock	14390-G1	3/8 – 24	1	1
12	Switch, micro	10608-G4		2	2
13	Screw	00139-G8	#6 – 32 x 1 3/4 LG	4	4
14	Spacer, micro switch	12806-G1		4	4
15	Washer, lock	00565-G3	#6	4	4
16	Nut	00525-G5	#6 – 32	4	4
18	Buzzer	17940-G2		1	1
19	Screw	00138-G5	#6 – 32 x 5/8 LG	2	2
20	Washer, lock	00565-G3	#6	2	2
21	Nut	00525-G5	#6 – 32	2	2
23	Screw, brass	13514-G1	#6 -32 x .22 LG	4	4
24	Faston tab	14628-G1		4	4
25	Washer, lock, external tooth	00567-G3	#6	4	4
27	Bracket, mounting	12863-G1		1	1
28	Support, bracket mounting	15461-G1		1	1
29	Screw	00414-G8	1/4 – 20 x 1 LG	2	2
30	Washer	00559-G7	1/4	2	2
31	Washer, lock	00565-G7	1/4	2	2
32	Nut	00532-G1	1/4 – 20	2	2
34	Switch handle kit	20325-G1	includes items 35 and 36	1	1
35	Handle, plastic	19886-G1		1	1
36	Screw	00740-G4	#10 – 32 x 1/ 2 LG	1	1

Direction Selector

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Forward-neutral-reverse switch assembly	25259-G2	includes items 2-41	1	1
2	Contact board assembly	14651-G1	includes items 3-5	1	1
3	Stop	24940-G1		2	2
4	Washer, lock	00565-G7	1/4	2	2
5	Screw	00414-G6	1/4 – 20 x 3/4 LG	2	2
7	Cam unit, forward-neutral-reverse switch	12835-G1		1	1
8	Shaft, forward-neutral-reverse switch	19470-G1		1	1
9	Washer	00560-G1	3/8	1	1
10	Nut, lock	14390-G1	3/8 – 24	1	1
11	Switch, micro, double	12796-G1		1	1
12	Switch, micro	10606-G4		1	1
13	Screw	00139-G6	#6 – 32 x 1 3/4 LG	2	2
14	Spacer, micro switch	12806-G1		2	2
15	Washer, lock	00565-G3	#6	4	4
16	Nut	00525-G5	#6 – 32	4	4
18	Buzzer	17940-G1		1	1
19	Screw	00138-G5	#6 – 32 x 5/8 LG	2	2
20	Washer, lock	00565-G3	#6	2	2
21	Nut	00525-G5	#6 – 32	2	2
23	Bracket, mounting	12863-G1		1	1
24	Support, bracket mounting	15461-G1		1	1
25	Screw	00414-G8	1/4 – 20 x 1 LG	2	2
26	Washer	00559-G7	1/4	2	2
27	Washer, lock	00565-G7	1/4	2	2
28	Nut	00532-G1	1/4 – 20	2	2
30	Screw, brass	13514-G1	#6 – 32 x .22 LG	6	6
31	Tab, faston	14628-G1		2	2
32	Washer, lock, external tooth	00567-G3	#6	6	6
33	Screw	00139-G8	#6 – 32 x 2 LG	2	2
34	Switch handle kit	20325-G1	includes items 35 and 36	1	1
35	Handle, plastic	19886-G1		1	1
36	Screw	00740-G4	#10 – 32 x 1/2 LG	1	1
37	Wire	14619-G2	blue	1	1
38	Wire	21743-G1	Black	1	1
39	Wire	23862-G2	Red	1	1
40	Wire	23645-G1		1	1
41	Clamp, nylon	17618-G1		3	3

Fork

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)
1	Fork assembly	17533-G3	includes items 2-15	1
2	Fork	17537-G1		1
3	Axle bracket	17542-G1	passenger side	1
4	Axle bracket	17542-G2	driver’s side	1
5	Shock absorber assembly	19796-G3	includes items 6-8	2
6	Shock absorber	17907-G1		1
7	Spring, compression	19795-G2		1
8	Retainer, spring	17816-G2		1
10	Nut, lock	00897-G1	1/2 – 13	4
11	Bushing, pivot	15588-G1		4
12	Washer	00653-G5	5/8	2
13	Nut, lock	00654-G7	5/8 – 11	2
14	Setscrew, square head	00655-G4	1/4 -20 x 1 3/4 LG	2
15	Nut	00898-G1	1/4 – 20	2
16	Screw	00671-G4	#10- 24 x 1/2 LG	4
17	Washer, lock	00882-G5	#10	4
18	Nut	00896-G3	#10 – 24	4
19	Nut, lock	00894-G1	3/4 – 16	2
20	Washer	00985-G6	3/4	4
21	Ring, adjuster	17650-G2		2
22	Hub and axle assembly	17535-G2	includes items 23 – 30	1
23	Nut	00899-G8	3/4 – 16	4
24	Axle, front	10223-G5		1
25	Spacer, axle	17536-G2		2
26	Seal, grease	19471-G1		2
27	Bearing, roller	11750-G1		2
28	Hub assembly	19888-G1	includes item 29	1
29	Bolt, hub	19862-G1	1/2 – 20	4
30	Spacer, axle	11655-G1		2
31	Spacer	13136-G1		1
32	Bearing, roller	13756-G1		2
33	Washer, special	10669-G3		1
34	Nut, lock	11098-G1	1 3/8 – 12	1
35	Retainer, axle nut	18256-G2		2
36	Shield	15643-G1		1

Four Wheel Front Suspension

Sl. No.	Part description	Part number	Notes	Quantity (4 wheel)
1	Front axle assembly	24054-G5	includes items 2-45	1
2	Axle	23918-G2		1
3	King pin	25177-G2		2
8	Bearing, thrust	16982-G1		2
9	Washer	00879-G7	7/8	2
10	Nut, slotted	00886-G1	5/8 – 18	2
11	Cotter pin	19060-G1	1/4 x 1 1/2 LG	2
12	Washer	00879-G5	5/8	2
14	Spindle assembly, driver’s side	23925-G1	includes items 15-18	1
15	Spindle, driver’s side	*		1
16	Bearing, bronze	16623-G1		2
17	Grease fitting	10389-G3		1
18	Seal	16626-G1		1
19	Spindle assembly, passenger side	23924-G2	includes items 20-23	1
20	Spindle, passenger side	*		1
21	Bearing, bronze	16623-G1		2
22	Grease fitting	10389-G3		1
23	Seal	16626-G1		1
25	Hub assembly	19932-G1	includes items 26 and 27	2
26	Bolt, hub	19862-G1	1/2 – 20	4
27	Race, bearing	*		2
28	Bearing and race assembly	50892-G1	includes items 29 and 30	2
29	Roller, bearing	11750-G2		2
30	Race, bearing	*		2
31	Nut, slotted	12093-G1	1- 14	2
32	Cotter pin	00798-G8	5/32 x 1 3/4 LG	2
33	Seal	25146-G1		1
34	Tie rod assembly	19202-G1	includes items 35 – 45	1
35	Tie rod assembly, L.H. thread	20795-G1	includes items 36 – 39	1
36	Nut	18434-G1	9/16 – 18 L.H. thread	1
37	Boot, rubber	50641-G1		1
38	Nut, slotted	50209-G1	7/16 – 20	1
39	Cotter pin	10387-G2	3/16 x 1 LG	1
40	Tie rod end assembly, R.H. thread	20795-G2	includes items 41 – 44	1
41	Nut	18434-G2	9/16 – 18, R.H. thread	1
42	Boot, rubber	50641-G1		1
43	Nut, slotted	50209-G1	7/16 – 20	1
44	Cotter pin	10387-G2	3/16 – 1 LG	1
45	Grease fitting	10389-G3		2
47	Tie rod assembly	18377-G1	includes items 48 – 58	1
48	Tie rod end assembly, L.H. thread	20795-G1	includes items 49- 52	1
49	Nut	18434-G1	9/16 – 18, L.H., thread	1
50	Boot, rubber	50641-G1		1
51	Nut, slotted	50209-G1	7/16 – 20	1
52	Cotter pin	10387-G2	3/16 X 1 LG	1
53	Tie rod end assembly, R.H. thread	20795-G2	includes items 54 – 57	1
54	Nut	18434-G2	9/16 – 18, R.H. thread	1
55	Boot, rubber	50641-G1		1
56	Nut, slotted	50209-G1	7/16 – 20	1
57	Cotter pin	10387-G2	3/16 x 1 LG	1
58	Grease fitting	10389-G3		2
59	Idler assembly	23929-G1	includes items 60 and 61	1
60	Bushing, flanged	15012-G1		2
61	Grease fitting	10389-G3		1
62	Shaft, idler	16417-G2		1
63	Washer, wave type, spring	13221-G1		1
64	Cotter pin	10387-G1	1/4 x 1 1/ 2 LG	1
65	Retainer, spring	15023-G2		2
66	Screw, black	00876-G4	3/8 – 16 x 1 1/2 LG	8
67	Washer, lock, black	00878-G1	3/8	8
68	Nut, black	00877-G5	3/8 – 16	8
69	Retainer, spring	15023-G2		2
70	Nut	00532-G5	3/8 – 16	6
71	Washer, lock	00566-G1	3/8	6
72	Screw	00427-G6	3/8 – 16 x 2 LG	6
74	Leaf spring	24025-G1	2 leaf	2
76	Cap, spindle	12091-G1		2
78	Shock absorber	15707-G1		2
79	Washer	10435-G1	13/32	8
80	Bushing, rubber	10194-G1		8
81	Nut	00532-G6	3/8 – 24	4
82	Nut, lug	14723-G1	1/2 – 20	8

Front Shield

Sl. No.	Part description	Part number	Notes	Quantity (4 wheel)
1	Shield	23881-G1		1
3	Screw	00414-G8	1/4 -20 x 1 LG	2
4	Washer	00559-G7	1/4	2
5	Nut, lock	14390-G4	1/4 – 20	2
9	Support, shield	25054-G1		1
11	Screw	00258-G8	3/8 – 16 x 1 LG	2
12	Washer	005660-G1	3/8	2
13	Washer, lock	00566-G1	3/8	2
14	Nut	00532-G5	3/8 – 16	2

Horn and Accessory Wiring

1992 Electric 11_Horn and Accessory Wiring_3

1992 Electric 11_Horn and Accessory Wiring_4

1992 Electric 11_Horn and Accessory Wiring_5

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Wiring harness	22069-G1		1	1
2	Clip, cable, insulated	11845-G5		3	3
3	Rivet, drive, plastic	18436-G1		3	3
4	Clamp, nylon	17618-G1		5	5
5	Hour meter kit	19318-G2	includes items 6- 9	1	1
6	Hour meter	21573-G1	includes mounting hardware	1	1
7	Bracket, hour meter	18001-G1		1	1
8	Screw	00414-G4	1/4 – 20 x 1/2 LG	2	2
9	Nut, lock	11027-G2	1/4 – 20	2	2
10	Switch, headlamp	18431-G1		1	1
11	Fuse, 15 AMP	18392-G1	hour meter	1	1
12	Fuse block	22674-G1		1	1
13	Screw	00138-G4	#6 – 32 x 1/2 LG	2	2
14	Washer, lock	00565-G3	#6	2	2
15	Nut	00525-G5	#6 – 32	2	2
17	Head and taillamp assembly	20062-G1			1
21	Mount kit, turn signal	18927-G1		2	2
22	Bracket, turn signal	21806-G1		2	2
23	Screw, self drill and tap	00598-G4	#8-18 x 1/2 LG	4	4
24	Signal, lamp, yellow	19180-G2		2	2
26	Hedlamp	23686-G1	Requires item 27 for installation		2
27	Screw	00906-G6	10 – 16 x 1 LG		2
28	Fuse, 20 AMPS	18392-G2	headlights and tail lights	1	1
29	Lens, taillight	22000-G1			1
30	Grommet	21999-G1			1
31	Bulb	21759-G1			1
32	Socket	21998-G2			1
35	Switch, horn	22242-G1	includes wires	1	1
36	Rivet	14601-G8		2	2
37	Cover, steering column	20961-G3	without turn signals	1	1
39	Bracket, headlamp mounting	22274-G1		2
40	Screw, self drill and tap	00106-G6	#12-24 x 3/4 LG	4
41	Washer, lock, internal tooth	00594-G7	1/4	4
42	Headlamp assembly	20209-G2		2
43	Bulb, halogen, replacement	22523-G1		2
44	Washer, lock	00566-G3	1/2	4
45	Clamp, nylon	16172-G1		4
46	Nut	00533-G1	1/2 – 13	4
47	Horn	32860-G1		1	1
48	Screw	13437-G9	1/4 – 20 x 3/4 LG	1	1
49	Nut,lock	11027-G2	1/4 – 20	1	1
50	Switch, turn signal assembly	17867-G1	includes item 51	1	1
51	Flasher, turn signal	21640-G1		1	1
52	Screw	00372-G4	#8 – 32 x 1/2 LG	1	1
53	Washer, lock	00565-G4	#8	1	1
54	Nut	00526-G1	#8 – 32	1	1
55	Cover, steering column	20965-G3	with turn signals	1	1
56	Fuse, 20 AMP	18392-G2	Turnsignals	1	1
57	Tape, vinyl	19344-G1		AR	AR
60	Turn signal assembly	20570-G2	freedom, includes items 61 – 66		2
61	Terminal, male	18995-G1			1
62	Turn signal, amber	20574-G2	includes items 63 – 66		1
63	Screw	*			2
64	Lens, turn signal	*			1
65	Bulb	21760-G1			1
66	Housing, turn signal	*			1
67	Washer, lock	00563-G7	1/4		1
68	Wire, jumper	20606-G1			1
69	Nut, lock	00532-G1	1/4 – 20		1
73	Meter kit, state of charge (square)	19197-G3	includes items 74 – 78	1	1
74	Meter, state of charge	19196-G2		1	1
75	Screw	00372-G5	#8 – 32 x 5/8 LG	2	2
76	Washer	00559-G4	#8	2	2
77	Washer, lock	00565-G4	#8	2	2
78	Nut	00526-G1	#8 – 32	2	2

Motor

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Motor	22858-G1	Includes items 2-22	1	1
2	Endshield, commutator end	16922-G1		1	1
3	Washer	13483-G1		4	4
4	Screw, motor clamp	16919-G1		2	2
5	Bushing, insulator	15437-G1		4	4
6	Washer, insulator	15438-G1		4	4
7	Nut, lock	15440-G1		4	4
8	Screw, pole piece	23234-G1		8	8
9	Washer, insulator, terminal	15442-G1		4	4
10	Brush	16917-G1		2	2
11	Brush rigging	16916-G1	includes item 12	1	1
12	Brush spring	15446-G1		4	4
13	Screw, brush rigging mount	51333-G1		2	2
14	Field pole pieces	*		4	4
15	Shell, stator	*		1	1
16	Field coils	23235-G1	Set	1	1
18	Gasket	16948-G1		4	4
19	Armature	*		1	1
20	Ball bearing, commutator end	16918-G1		1	1
21	Retainer, bearing	16930-G1		1	1
22	Screw, bearing retainer	23236-G1		3	3

Power Wiring

Sl. No.	Part description	Part number	Notes	Quantity (4 wheel)
1	Charger receptacle holder	18724-G1		1
2	Wiring harness charger connector	18784-G1	includes items 3-5	1
3	Wire	14852-G1	CR-	1
4	Wire	14852-G2	CL+	1
5	Connector, anderson	18782-G1		1
6	Nut, lock	14390-G9	#6 – 32	2
7	Washer	00559-G3	#6	2
8	Screw	00645-G2	#6 – 32 x 1 1/4 LG	2
11	Wire	11885-G4		1
12	Wire	23540-G1		1
13	Wire	11893-G1		2
14	Wire	11894-G1		1
15	Nut	00702-G2	5/16 – 18	12
16	Screw	00270-G6	5/16 – 18 x 3/4 LG	12
17	Bolt, battery, square head	12649-G1	5/16 – 18 x 1 LG	12
19	Washer, lock	00565-G8	5/16	4
20	Nut	00702-G2	5/16 – 18	4
22	Battery hold down	15736-G1		2
23	J bolt, battery	15734-G2		2
24	Washer	00559-G8	5/16	2
25	Washer, lock	00565-G8	5/16	2
26	Nut	00702-G2	5/16 – 18	2
28	Clamp, nylon, double	23544-G1		4
30	Washer, lock, external tooth	00567-G8	5/16	2
31	Nut	00532-G3	5/16 – 18	4
33	Control wiring harness, F-N-R switch	17868-G1	includes items 34 – 38	1
34	Wire	14619-G2	Light blue	1
35	Wire	17870-G2	Yellow	1
36	Wire	14615-G1	Black	1
37	Wire	17869-G1	Red and white	1
38	Clamp, nylon	17618-G1		2
39	Wiring harness, F-N-R switch	18894-G1	includes items 40 – 43	1
40	Wire	17855-G1	S1	1
41	Wire	17856-G1	A2	1
42	Clamp, nylon	17618-G1	black	5
43	Wire	17858-G1	S2	1
44	Wire	14610-G1	BL+	1
45	Wire	23645-G1		1
46	Ignition switch kit	17421-G1	includes items 47 – 49	1
47	Face nut	17137-G1		1
48	Ignition key	17063-G1		1
49	Washer,lock, external tooth	00568-G6	3/4	1
51	Clamp, nylon	17618-G1		2
52	Wire	18897-G3	A1-4	1
	Current indicator	**		NA
	Battery tester	**	Discharge machine	NA
	Hydrometer	**		NA
	OHM meter	**	Multi-meter	NA

Power wiring

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Holder, charge receptacle	18724-G1		1	1
2	Wiring harness charger connector	18784-G1	includes items 3-5	1	1
3	Wire	14852-G1	CR-	1	1
4	Wire	14852-G2	CL+	1	1
5	Connector	18782-G1		1	1
6	Nut, lock	14390-G9	#6 – 32	2	2
7	Washer	00559-G3	#6	2	2
8	Screw	00645-G2	#6 – 32 x 1 1/4 LG	2	2
10	Wire	23968-G1	Red	1	1
11	Wire	11885-G4		1	1
12	Wire	23540-G1		1	1
13	Wire	11893-G1		2	2
14	Wire	11894-G1		1	1
15	Nut	00702-G2	5/16 – 18	12	12
19	Washer, lock	00565-G8	5/16	4	4
20	Nut	00702-G2	5/16 – 18	4	4
22	Battery hold down	15736-G1		2	2
23	J bolt	15734-G2		2	2
24	Washer	00559-G8	5/16	2	2
25	Washer, lock	00565-G8	5/16	2	2
26	Nut	00702-G2	5/16 – 18	2	2
28	clamp, nylon, double	23544-G1		4	4
30	Washer, lock, external tooth	00567-G8	5/16	2	2
31	Nut	00532-G3	5/16 – 18	4	4
33	Wiring harness, charger connector	22344-G1	XI-300/500 vehicles only, includes items 34- 38	1	1
34	Wire	22349-G1	CR-	1	1
35	Wire	22349-G2	CR+	1	1
36	Connector	18782-G1		1	1
37	Loom, flex	22351-G1		1	1
38	Clamp, nylon	16172-G1		2	2
39	Wiring harness, direction selector	25772-G01	includes items 40 – 45	1	1
40	Wire	25559-G04	SI	1	1
41	Wire	25559-G02	A2	1	1
42	Clamp, nylon	17618-G1	Black	5	5
43	wire	25559-G03	S2	1	1
45	Wire	25559-G01	A1	1	1
46	Ignition switch kit	17421-G1	includes items 47 – 49	1	1
47	Face nut	17137-G1		1	1
48	Ignition key	17063-G1		1	1
49	Washer, lock, external tooth	00568-G6	3/4	1	1
51	Clamp, nylon	17618-G1		2	2
	Current indicator	**		NA	NA
	Battery tester	**	Discharge machine	NA	NA
	Hydrometer	**		NA	NA
	OHM meter	**	multi-meter	NA	NA

Rear Axle

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Wheel brake set	XXXX-XX	See section U for part number and quantity	1	1
3	Rear axle assembly	25283-G1	includes items 4 – 13	1	1
4	Cover	25228-G1		1	1
5	Washer	25227-G1		1	1
6	Plug, fill / check	25226-G1		1	1
7	Vent, valve	25229-G1		1	1
9	Shaft, axle	20377-G4	Passenger side	1	1
10	Shaft, axle	20377-G3	Driver’s side	1	1
11	Seal, axle	15114-G1		2	2
12	Ring, retaining	15113-G1		4	4
13	Ball, bearing, axle	15112-G1		2	2
15	Washer, 20 MM	15485-G1		2	2
16	Washer, brake drum	15487-G1	5/8	2	2
17	Nut, slotted	15483-G1	5/8 – 18	2	2
18	Pin, cotter	10387-G1	1/8 x 1 1/2 LG	2	2
19	Cap, spindle	12091-G1		2	2
21	Motor	XXXX-XX	See section L for part number and quantity	1	1
22	Washer	00559-G7	1/4	3	3
23	Washer, lock	00565-G7	1.4	3	3
24	Screw	00797-G2	1/4 – 20 x 1 1/4 LG	3	3
25	Bumper, spline	24261-G1		1	1
26	Adaptor, spindle cap	24939-G1		2	2

Rear Suspension Components

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Leaf spring	20398-G1		2	2
2	Leaf spring, heavy duty	11645-G2		2	2
5	Spring shackle	19675-G1	includes items 6 – 8	2	2
6	Stud plate, shackle	*		2	2
7	Plate, shackle	*		2	2
8	Nut, lock	19676-G1	3/8 – 24	4	4
11	Bushing, rubber	20098-G1		12	12
12	Bolt, shoulder	15727-G1	3/8 – 16	2	2
13	Washer, lock	00566-G1	3/8	2	2
14	Nut	00532-G5	3/8 – 16	2	2
16	Shock absorber	20278-G1		2	2
17	Shock absorber, heavy duty	20279-G1		2	2
18	Screw	00428-G4	3/8 – 16 x 2 1/2 LG	2	2
19	Washer	00560-G1	3/8	2	2
20	Nut, lock	00550-G5	3/8 – 16	2	2
21	Washer, shock absorber	10435-G1		4	4
22	Bushing, shock absorber	10194-G1		4	4
23	Nut	00532-G6	3/8 – 24	2	2
26	Stabilizer bar spring bracket assembly	14770-G1	includes items 27 – 32	2
27	Nut	00532-G5	3/8 – 16	4
28	Washer, shock absorber	10435-G1		4
29	Bushing, shock absorber	10194-G1		4
30	Spacer	10840-G3		1
31	Rod, threaded	10579-G6		1
32	Bracket, spring retainer	17141-G1		1
33	Plate, spring retainer	17034-G1			2
35	“U” bolt, axle	12058-G2		4	4
36	Nut	00532-G5	3/8 – 16	8	8
37	Washer, lock	00566-G1	3/8	8	8
40	Bracket, stabilizer bar	11640-G1		2
41	Stabilizer bar assembly	17284-G1	includes items 42 – 43	1
42	Bushing, stabilizer	11155-G1		2
43	Bar, stabilizer	*		1
44	Nut, lock	11027-G4	5/16 – 24	4

Resistor Coil and Housing Assembly

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Resistor coil assembly	23319-G1	includes items 2 – 17	1	1
2	Panel, resistor	25174-G1		1	1
4	Resistor coil assembly	24904-G1	Includes items 5 – 26	1	1
5	Resistor board assembly	24903-G1	includes items 6 – 17	1	1
6	Washer, flat, stainless steel	00660-G8	5/16	8	8
7	Screw	00685-G9	5/16 – 18 x 2 LG	4	4
9	Washer, lock, stainless steel	00664-G8	5/16	8	8
10	Nut, hex	51401-G1	5/16 – 18	4	4
11	Washer, flat	00907-G3		8	8
13	Board, resistor	18811-G1		1	1
15	Coil, resistor, light	23293-G1		1	1
16	Coil, resistor, medium	23294-G1		1	1
17	Coil, resistor, heavy	23295-G1		1	1
19	Shield, resistor	18814-G1		1	1
21	Screw	00661-G8	1/4 – 20 x1 LG	4	4
22	Washer, lock, stainless steel	00664-G7	1/4	8	8
23	Support, strip	22951-G1		4	4
24	Nut	00883-G1	1/4 – 20	4	4
26	Nut	00544-G1	1/4 – 20	4	4
27	Screw	00661-G8	1/4 – 20 x 1 LG	4	4
29	Washer, lock	00565-G7		4	4
30	Washer	00559-G7	1/4	8	8
31	Nut, CPCT	00883-G1		4	4

Solid State Control Module

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Electronic speed control assembly	*	includes items 2 – 65	1	1
2	Control, box, LDI	20972-G1		1	1
3	Screw	00414-G5	1/4 – 20 x 5/8 LG	3	3
4	Washer	00561-G7	1/4	4	4
5	Nut, lock	11027-G2	1/4 – 20	4	4
6	Wire	23793-G3	SOL- BL+	1	1
7	Wire	23793-G4	M – C	1	1
8	Wire	23793-G1	SOL – B+	1	1
9	Wire	24021-G1	Black	1	1
10	Varistor, mov	25949-G01		1	1
11	Screw	00414-G6	1/4 – 20 x 3/4 LG	1	1
12	Screw	00270-G5	5/6 – 18 x 5/8 LG	4	4
13	Nut, lock	11027-G1	5/16 – 18	4	4
14	Clip, cable	11845-G5		1	1
15	Solenoid	20468-G1		1	1
16	Diode	30353-G1		1	1
17	Resistor	21764-G1		1	1
18	Nut	00526-G4		2	2
19	Washer, lock	00565-G5	#10	2	2
20	Washer, lock	00565-G8	5/16	2	2
21	Nut, jam	00544-G4	5/16 – 24	2	2
22	Bracket, mounting	23603-G1		1	1
24	Nut, lock	11027-G2	1/4 – 20	2	2
25	Screw	00414-G4	1/4 – 20 x 1/2 LG	2	2
27	Rod, adjustable assembly	22587-G5	includes item 28-30	1	1
28	Nut	00526-G4	#10 – 32	2	2
29	Socket	24465-G1		2	2
30	Rod, control	23722-G1		1	1
33	Screw, stainless steel	00661-G8	1/4 – 20 x 1 LG	4	4
34	Washer	00559-G7	1/4	4	4
35	Washer, lock	00565-G7	1/4	4	4
36	Nut	00532-G1	1/4 – 20	4	4
38	Pivot arm	25331-G1		1	1
39	Nut	00526-G4	#10 – 32	2	2
40	Washer, lock	00565-G5	#10	2	2
41	Ball, ball joint	24479-G1		2	2
42	Nut, lock	11098-G9	5/16 – 24	1	1
43	Ball, ball joint	15944-G3	5/16	1	1
44	Pin, cotter	10387-G3		1	1
45	Washer	00559-G8	5/16	1	1
46	Washer, nylon	24621-G1		2	2
47	Rod, pivot	25328-G1		1	1
48	Nut	14390-G1	3/8 – 24	2	2
52	Screw	00150-G4		3	3
53	Washer, flat	00559-G8		3	3
54	Washer, lock	00565-G5	#10	3	3
55	Nut	00526-G3	#10 – 24	3	3
59	Potentiometer	25399-G1		1	1
61	Nut	00525-G1	#8 – 32	1	1
62	Washer, lock, external tooth	00567-G4	#8	1	1
63	Washer	00559-G4	#8	6	6
64	Stand off	00955-G1		1	1
65	Washer, lock	00565-G3	#6	2	2
66	Nut	00525-G5	#6 – 32	2	2
67	Screw	00138-G8	#6 – 32 x 1 LG	2	2
68	Micro switch	10606-G5		1	1
69	Washer, lock, external tooth	00567-G3	#6	2	2
70	Screw, brass	13514-G1	#6 – 32 x 7/32 LG	2	2
71	Faston-tab	14628-G1		1	1
72	Wire	23975-G1	Orange	1	1
73	Wire	24019-G2	Blue	1	1
74	Terminal, push on	17064-G1		3	3
75	Clamp, nylon	17618-G1		1	1
78	Cover, speed control	23723-G2		1	1
79	Washer, fender	16469-G1		1	1
80	Screw	00106-G6	#12 – 24 x 3/4	1	1

Seats and Bag Holder

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Back rest assembly, white	24115-G2	includes items 6, 11- 14	2	2
2	Back rest assembly, oyster	24115-G6	includes items 7, 11-14	2	2
3	Back rest assembly, Tan	24115-G7	includes items 8, 11-14	2	2
4	Back rest assembly, gray	24115-G8	includes items 9, 11-14	2	2
6	Cover, back rest cushion, white	14371-G1		1	1
7	Cover, back rest cushion, oyster	14371-G4		1	1
8	Cover, back rest cushion, tan	14371-G5		1	1
9	Cover, back rest cushion, gray	14371-G6		1	1
11	Cushion foam, back rest	25433-G1		1	1
12	Plywood seat back	19226-G1		1	1
13	Nut, tee	*		2	2
14	Staple, flat	*		60	60
15	Screw, self-thread, stainless steel	00924-G6	#8 – 15 x 3/4 LG	4	4
16	Cover, back rest, black	19056-G3		2	2
17	Screw, self-thread, stainless steel	00666-G6	#10 – 16 x 3/4 LG	4	4
18	Screw	00414-G8	1/4 – 20 x 1 LG	4	4
19	Screw, stainless steel	00661-G8	1/4 – 20 x 1 LG, freedom only	4	4
20	Washer, lock	00565-G7	1/4	4	4
21	Washer, lock, stainless steel	00664-G7	1/4, freedom only	4	4
22	Washer, lock	00559-G7	1/4	4	4
23	Washer, stainless steel	00660-G7	1/4, freedom only	4	4
24	Screw, truss	00763-G4	5/16 – 18 x 1 1/2 LG	2	2
25	Screw, truss, stainless steel	00762-G4	5/16 – 18 x 1 1/2 LG, freedom only	2	2
26	Seat back bracket and bag holder	16924-G2		1	1
27	Extrusion, vinyl	14643-G2		1	1
28	Strap, retainer	15902-G1		1	1
29	Anchor, plate	16610-G1		1	1
30	Rivet	17226-G1		2	2
31	Retainer, strap	16920-G1		2	2
32	Rivet, aluminum black	15058-G1		4	4
33	Nut, tee	16935-G1		4	4
34	Screw, lock	00439-G6	5/16 – 18 x 1 3/4 LG	4	4
35	Screw, lock, stainless steel	00685-G7	5/16 – 18 x 1 3/4 LG, freedom only	2	2
36	Nut, lock	11027-G1	5/16 – 18	4	4
37	Nut, lock	00891-G3	5/16 – 18, freedom only	4	4
38	Screw	00427-G4	3/8 – 16 x 1 1/2 LG	2	2
39	Screw, stainless steel	00665-G4	3/8 – 16 x 1 1/2 LG, freedom only	2	2
40	Nut, lock	11027-G5	3/8 – 16	2	2
41	Nut, lock	00891-G5	3/8 – 16, freedom only	2	2
44	Seat bottom assembly, white	24077-G2	includes items 49, 54-61	1	1
45	Seat bottom assembly, oyster	24077-G6	includes items 50, 54-61	1	1
46	Seat bottom assembly, tan	24077-G7	includes items 51, 54-61	1	1
47	Seat bottom assembly, gray	24077-G8	includes items 52 – 61	1	1
49	Cover, seat bottom cushion, white	15146-G1		1	1
50	Cover, seat bottom cushion, oyster	15146-G2		1	1
51	Cover, seat bottom cushion, tan	15146-G3		1	1
52	Cover, seat bottom cushion, gray	15146-G4		1	1
54	Cushion foam	25432-G1		1	1
56	Webbing	11394-G1		1	1
57	Trim, vinyl	17113-G1		1	1
58	Staple	*		24	24
59	Staple	*		4	4
60	Staple, flat	*		110	110
61	Soiling slab	17074-G1		2	2
62	Plywood, seat bottom	12441-G2		1	1
63	Bracket, seat hinge	18250-G1		2	2
64	Screw, self-tapping	00114-G6	1/4 – 10 x 3/4 LG	4	4

Steering

Sl. No.	Part description	Part number	Notes	Quantity (3 wheel)	Quantity (4 wheel)
1	Plate, scorecard holder assembly	27102-G1	includes items 2 – 5	1	1
2	Clip, scorecard	18409-G1		1	1
3	Spring, stainless steel	18410-G1		2	2
4	Plate, scorecard holder	18411-G1		2	2
5	Plate, scorecard holder	27101-G1		1	1
6	Screw, self-tapping	18464-G1	#8 x 7/8 LG	2	2
9	Hub, cover extension	23225-G1		1	1
11	Wheel, steering	23172-G1		1	1
12	Nut,lock	14390-G2	5/8 – 18	1	1
13	Steering unit assembly	19152-G3	Vehicles with horn – includes items 15-57	1	1
14	Steering unit assembly	19152-G1	Vehicles with horn – includes items 15-21, 23-57	1	1
15	Steering, shaft assembly	17163-G1	includes items 16-20	1	1
16	Shaft, steering			1	1
17	Pin, dowel		1/4	2	2
18	Coupling			1	1
19	Washer, thrust			1	1
20	Pinion, steering			1	1
21	Steering column unit	19153-G1		1	1
22	Steering column unit	19153-G4		1	1
23	Fitting, grease			1	1
24	Screw	00448-G8	5/16 – 24 x 1 LG	4	4
25	Washer, lock	00565-G8	5/16	4	4
27	Sleeve	17140-G1		1	1
28	Bushing and seal	17161-G1		1	1
32	Washer, wave type, spring	51294-G1		2	2
34	Gear reduction	23279-G1		1	1
35	Washer, thrust	13059-G2		1	1
37	Gasket, housing	19154-G1		1	1
38	Clamp, nylon	17618-G1		1	1
43	Housing assembly	13097-G1	includes item 44	1	1
44	Cover, rack	13570-G1		1	1
45	Rack and rod assembly	15407-G1	includes items 48 – 57	1	1
48	Fitting, grease	18456-G1		1	1
49	Rubber boot, tie rod end	50641-G1		1	1
53	Bellows	17617-G1		1	1
55	Clamp, hose	11391-G1		1	1
57	Nut, slotted	50209-G1	7/ 16 – 20	1	1
58	Pin, cotter	10387-G2	3/16 x 1 LG	1	1
60	Screw	00276-G6	5/16 – 24 x 3/4 LG	3	3
61	Washer, lock	00565-G8	5/16	3	3

Wheel Brake

Sl. No.	Part description	Part number	Notes	Quantity (4 wheel)
1	Brake assembly, passenger side	22997-G2	includes items 2-8, 14-30	1
2	Backing plate, passenger side	22518-G1		1
3	Adjuster, passenger side	23360-G1		1
4	Lever assembly, passenger side	23357-G1	includes items 5-8	1
5	Spring	*		1
6	Retainer	*		1
7	Washer, shoulder	*		1
8	Spring, torsion, passenger side	23536-G1		1
9	Brake assembly, driver’s side	22997-G1	includes items 10 – 30	1
10	Backing plate, driver’s side	22519-G1		1
11	Adjuster, driver’s side	23361-G1		1
12	Lever assembly, driver’s side	23358-G1	includes items 5-7 and 13	1
13	Spring, torsion, driver’s side	23537-G1		1
14	Adjuster body	23363-G1		1
15	Washer	23382-G1		1
16	Washer, thrust	23362-G1		1
18	Dust cover	22519-G1		1
19	Anchor block	23356-G1		1
20	Washer, lock	00565-G1	1/4	2
21	Nut	13632-G1	6 MM	2
23	Spring, brake, adjuster	23359-G1		1
24	Spring, brake, anchor	17290-G1		1
25	Spring, shoe, clamp	17291-G1		2
26	Pin, tension	17292-G1		2
28	Brake shoe set	23364-G1	includes items 29 and 30	1
29	Brake shoe, leading	*		1
30	Brake shoe, trailing	*		1
33	Bolt	17083-G1	5/16 – 24 x 3/4 LG	8
34	Nut, lock	15126-G1	5/16 – 24	8
37	Washer	15485-G1	51/64	2
38	Brake drum assembly	19186-G1	includes item 39	2
39	Lug bolt	19862-G1	1/2 – 20 x 1 7/32 LG	4
43	Washer	XXXXX-XX	See section N for part number and quantity
44	Nut, slotted	XXXXX-XX	See section N for part number and quantity
45	Cotter pin	XXXXX-XX	See section N for part number and quantity

Wheel and Tires

Sl. No.	Part description	Part number	Notes	Quantity
1	18 x 8.50 x 8 tire and wheel rim assembly, standard RIB	15170-G1		AR
2	18 x 8.50 x 8 tire, standard RIB	11591-G1		AR
3	18 x 8.50 x 8 tire and wheel rim assembly, softrac	14697-G2		AR
4	18 x 8.50 x 8 tire, softrac	14697-G1		AR
7	18 x 8.50 x 8 tire and wheel rim assembly, power RIB	14728-G2		AR
8	18 x 8.50 x 8 tire, power RIB	14728-G1		AR
9	18 x 8.50 x 8 tire and wheel rim assembly, terra guard	20258-G1		AR
10	18 x 8.50 x 8 tire, terra guard	20259-G1		AR
11	Wheel rim, 1 piece 8.50/9.50 x 8, standard	15169-G1	included in items 1, 3, 7 and 9	AR
12	Valve stem	11657-G1	includes in items 1, 3, 7 and 9	AR
13	18 x 8.50 x 8 tire and wheel rim assembly, power RIB white wall	14728-G4		AR
14	18 x 8.50 x 8 tire, power RIB, white wall	14728-G3		AR

Service Accessories and Special Tools

Sl. No.	Part description	Part number	Notes
1	Currect indicator	16489-G2
2	Seal installation tool	18739-G1	Rear axle shaft seal
3	Slide hammer kit	18753-G1	Axle puller
4	Volt OHM multi-meter	51020-G2	VOM
5	Dipstick, service	23528-G1

Replacement Parts for Stihl MS192 Chainsaw

admin

February 24, 2023

Replacement Parts for Stihl MS192 Chainsaw

If you own a Stihl MS192 chainsaw, it’s important to have access to the right replacement parts in case something goes wrong. However, with so many different parts and models available, it can be difficult to determine which replacement parts you need. That’s why we’ve created a quick reference guide to help you find the right parts for your Stihl MS192 chainsaw quickly and easily.

Our parts lookup guide includes a comprehensive list of all the replacement parts you may need for your Stihl MS192 chainsaw, including chains, bars, air filters, fuel filters, and more. We’ve also included detailed descriptions of each part, along with their part numbers, to make it easy to find and order the right part for your chainsaw.

We understand the frustration that comes with not having the right replacement parts on hand when you need them. That’s why we’ve made it our mission to provide you with the best possible service and support. Our team of experts is always available to help you find the right parts for your Stihl MS192 chainsaw and answer any questions you may have.

Don’t let a broken chainsaw keep you from getting your work done. Use our quick reference guide to find the replacement parts you need for your Stihl MS192 chainsaw and get back to work in no time.

STENS NO.	DESCRIPTION	REPLACES/SPECS
705-224	Bar Guard	16″
635-293	Bar Nut (case of 2)	Stihl 0000 955 0801
630-095	Spring Clip	Stihl 1118 195 3500
630-107	Starter Pawl (case of 2)	Stihl 1125 195 7200
135-250	Spark Plug Boot	Stihl 1128 405 1000
635-376	Torsion Spring	Stihl 1117 182 4500
150-328	Recoil Starter Assembly	Stihl 1137 080 2108
705-574	T-Wrench	3/4″ x 1/2″
705-594	Torx T-Wrench	Stihl 4119 890 3400
705-194	T27 Power Bit 6″	Stihl 0812 540 1112
705-190	T27 Power Bit 3 1/2″	Stihl 0812 540 1112
610-156	Fuel Filter	Stihl 0000 350 3503
615-764	Walbro OEM Primer Bulb	Walbro 188-512-1
615-028	Walbro OEM Primer Bulb	Walbro 188-570-1

STENS NO.	DESCRIPTION	REPLACES/SPECS
615-767	Zama OEM Primer Bulb	Zama Z000-056-A007
130-355	NGK Spark Plug	NGK CMR6H
130-017	Mega-Fire Spark Plug	Mega-Fire SE-CMR6H
140-129	Starter Handle	Stihl 1121 195 3400
610-156	Fuel Filter	Stihl 0000 350 3503
610-524	Zama OEM Fuel Filter	Stihl 0000 350 3502
130-540	NGK Spark Plug	NGK BPMR7A
130-204	NGK Carded Spark Plug	NGK BPMR7A
130-013	Mega-Fire Spark Plug	Mega-Fire SE-BPMR7A
130-073	Champion Spark Plug	Champion RCJ6Y
130-124	Bosch Spark Plug	Bosch WSR6F
140-129	Starter Handle	Stihl 1121 195 3400
155-302	Starter Spring	Stihl 1129 190 0601
615-816	Gasket & Diaphragm Kit	Stihl 1129 007 1062

How to Prepare Your Mower for Spring

admin

December 11, 2022

how to get your push mower ready for spring — How to get your push mower ready for Spring

Your lawn mower will probably have been packed away for the winter months but as spring approaches it will need to be dusted off and prepared for use again. Regardless of whether you have a push lawn mower or a riding lawn mower, there are some essential elements of maintenance that will need to be carried out before you can use it.

Step 1 – Clean Under the Lawn Mower

Ideally, you should clean your lawn mower after you have finished using it as this will prevent the mower from getting clogged up with garden debris. Make sure that the lawn mower is turned off and cannot restart whilst you are cleaning it. Remove all old grass and leaves that have collected around the blades. Do not use any sharp implements to clean the mower as this will scratch it and encourage rust to develop.

Step 2 – Oil

Certain push lawn mowers and all riding mowers will need to have their oil changed and topped up to ensure that they can perform at their best. If you have never changed the oil on a lawn mower before then simply place a container under the drain plug and remove the plug. When all of the old oil has been drained, dispose of it correctly then replace the plug and fill with new oil. Ideally, you should change the oil on your lawn mower about once a year.

Step 3 – Spark Plugs

The spark plugs on your lawn mower should be changed if you notice rust of corrosion forming around them. If they are not changed, your lawn mower will not function correctly. Even if you are not replacing the spark plugs, they should be removed and cleaned on a regular basis. When you replace the spark plugs, make sure that all of them are refitted correctly otherwise the lawn mower won’t cut your lawn correctly. Spark plugs will need to be maintained at least once a year especially if it is used regularly during the spring and summer months.

Step 4 – Sharpen the Blades

Remove the mower blades and sharpen their points using a metal file. If you do not feel that you can do this will take them to a hardware store and ask them to do it for you. If the lawn mower blades appear to be very chipped in places, you will need to purchase new blades.

Step 5 – Belts

Turn your lawn mower upright and check the condition of the belts. If they appear to be loose or show signs of dry-rot or cracking, you will need to replace them with new ones.

Step 6 – Blade Height

Once you are satisfied that all of the essential maintenance work has been carried out and your lawn mower is properly cleaned, you should check the height of the blades. If the blades are too low then they will weaken and tear your grass. The optimum height for lawn mower blades is around 1 inch.

Step 7 – Fresh Gasoline

Hopefully your mower was stored over the winter with all of the gasoline drained from the tank and carburetor. If not, you may have some start-up issues. Gasoline containing ethanol only remains stable for about 30 days. ProGreen Plus recommends only using 100% gasoline in all of your power equipment. You can find gas stations that sell 100% gasoline in your area here.

Drain your fuel tank and properly dispose of the old fuel. Also, do not use gasoline that has been sitting in your garage or shed all winter…that is not fresh gasoline and can cause issues.

You should also drain the float bowl on the carburetor.

Always use 100% FRESH gasoline when possible.

Also read: It’s Tiller Time In Tennessee! What you need to do to get your tiller ready.

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Accelerator and Hill Brake Linkage

Accelerator Switch Assembly

Battery Charger, Total Charge

Body and Associated Parts

Brake Linkage

Direction Selector

Direction Selector

Fork

Four Wheel Front Suspension

Front Shield

Horn and Accessory Wiring

Motor

Power Wiring

Power wiring

Rear Axle

Rear Suspension Components

Resistor Coil and Housing Assembly

Solid State Control Module

Seats and Bag Holder

Steering

Wheel Brake

Wheel and Tires

Service Accessories and Special Tools

Step 1 – Clean Under the Lawn Mower

Step 2 – Oil

Step 3 – Spark Plugs

Step 4 – Sharpen the Blades

Step 5 – Belts

Step 6 – Blade Height

Step 7 – Fresh Gasoline

Ready to Buy a New Mower?

How Do I Get Rid Of Ants In My Garden?

How Do I Get Rid of Ants in My Garden?

How to Get Rid of Ant Mounds

Gardening will be easier, more productive and, well, just a lot more fun when you have the right tools at hand. Here are a dozen garden tools that every gardener should have.

Clearing Tools

Digging Shovel

Edging Spade

Loppers

Pruners

Pruning Saw

Hori Hori Digging Tool

Garden Rake

Leaf Rake

Hose and Sprayer

Digging Fork

Wheelbarrow

John Deere Dealer Knoxville Tennessee

Ag-Pro: A Trusted Name in Agriculture

Resources:

Ag-Pro Acquires Ritchie Tractor

Ag-Pro Brings New Life to the Former Ritchie Tractor Location

Exceptional Customer Service

Contact Paul Wells at Ag-Pro

Lawn-Thatch Removal, Watering Lawns

Lawn Weed Control

Applying Lawn Fertilizers: a Schedule to Follow

What Is the Proper Mowing Height?

Mowing Tips: When and How to Mow

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