EZGO Electric Powered Golf Car Service Parts Manual
Model Year: 1992
Manual Number: 27148-G01
This service parts manual is for models: X-440, X-444, X-444F (Freedom) EZGO Golf Carts
If you’re looking for the factory comprehensive service parts manual for your EZGO electric powered golf car, then look no further. Specifically designed for models X-440, X-444, and X-444F (Freedom) from the year 1992, this manual is an essential tool for maintaining and repairing your EZGO golf cart.
With detailed and easy-to-understand schematics, this service parts manual will guide you through the process of troubleshooting, repairing, and maintaining your EZGO electric powered golf car. You’ll find everything you need to know about routine maintenance, as well as more complex repairs, to ensure that your golf cart is running at peak performance.
The manual number for this product is 27148-G01, and it has been specifically crafted to meet the needs of owners of the X-440, X-444, and X-444F (Freedom) models from 1992. It covers every aspect of servicing and repairing your golf cart, from electrical and mechanical components to body and interior features.
At ProGreen Plus, we pride ourselves on providing high-quality products at competitive prices. This service parts manual for parts lookup is no exception, and we are confident that you will find it to be an invaluable resource for maintaining your golf cart.
Accelerator and Hill Brake Linkage
Sl. No. | Part description | Part number | Notes | Quantity (3 Wheel) | Quantity (4 Wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Accelerator rod assembly | 18043-G1 | includes items 2-7 | 1 | 1 | |
2 | Ball joint, socket | 14444-G3 | 1 | 1 | ||
3 | Nut | 00544-G4 | 5/16 – 24 | 2 | 2 | |
4 | Bushing, accelerator rod | 17979-G1 | 1 | 1 | ||
5 | Accelerator rod | 19710-G1 | 1 | 1 | ||
6 | Clevis yoke | 10385-G4 | 1 | 1 | ||
7 | Retainer, spring | 17677-G1 | 2 | 2 | ||
8 | Retainer, spring | 18034-G1 | 1 | 1 | ||
9 | Spring, compression | 17675-G1 | 1 | 1 | ||
13 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 2 | 2 | |
14 | Nut, lock | 11027-G2 | 1/4 – 20 | 2 | 2 | |
15 | Accelerator pedal assembly | 18083-G1 | includes items 16 – 21 | 1 | 1 | |
16 | Base plate, accelerator | 12511-G1 | 1 | 1 | ||
17 | Pedal, accelerator | 18084-G1 | 1 | 1 | ||
18 | Accelerator pedal, pad kit | 15827-G1 | includes rivets | 1 | 1 | |
19 | Pin, accelerator pedal | 12512-G1 | 1 | 1 | ||
20 | Bearing, plastic | 12513-G1 | 2 | 2 | ||
21 | Nut, push | 12064-G2 | 1 | 1 | ||
23 | Washer, teflon | 17255-G1 | 2 | 2 | ||
24 | Cotter pin | 10387-G3 | 3/16 x 3/4 LG | 2 | 2 | |
25 | Washer, flat | 00559-G8 | 5/16 | 2 | 2 | |
26 | Washer, nylon | 20835-G1 | 1 | 1 | ||
27 | Arm, pivot | 19708-G1 | 1 | 1 | ||
28 | Bushing, nyliner | 17838-G1 | 1 | 1 | ||
29 | Rod, linkage | 24030-G1 | 1 | 1 | ||
31 | Accelerator switch assembly | XXXX-XX | See accelerator switch assembly illustration | 1 | 1 | |
33 | Accelerator rod assembly, solid state control module only | 25780-G1 | includes items 34-39 | 1 | 1 | |
34 | Ball joint, socket | 14444-G3 | 1 | 1 | ||
35 | Nut | 00544-G4 | 5/16 – 24 | 2 | 2 | |
36 | Bushing, accelerator rod | 17979-G1 | 1 | 1 | ||
37 | Accelerator rod | 19710-G1 | 1 | 1 | ||
38 | Clevis yoke | 10385-G4 | 1 | 1 | ||
39 | Retainer, spring | 17677-G1 | 1 | 1 |
Accelerator Switch Assembly
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Accelerator switch assembly, heavy duty | 20467-G2 | includes items 4-66 | 1 | 1 | |
4 | Contact board assembly | 18741-G1 | includes items 5-14 | 1 | 1 | |
5 | Plate, accelerator | * | 1 | 1 | ||
6 | Stud, stop | 17491-G1 | 1 | 1 | ||
7 | Washer | 00560-G1 | 3/8 | 1 | 1 | |
8 | Nut, lock | 14390-G1 | 3/8 – 24 | 1 | 1 | |
9 | Bushing, shaft | 11902-G1 | 1 | 1 | ||
10 | Nut | 00545-G8 | 3/4 – 16 | 2 | 2 | |
11 | Washer, lock, external tooth | 00568-G6 | 3/4 | 2 | 2 | |
12 | Stud, contact | * | 5 | 5 | ||
13 | Washer, lock, external tooth | * | 5/16 | 5 | 5 | |
14 | Nut | * | 5/16 – 24 | 5 | 5 | |
17 | Shaft and arm assembly | 17973-G1 | 1 | 1 | ||
20 | Brush and lead assembly | 17504-G2 | includes items 21-24 | 1 | 1 | |
21 | Terminal, ring | * | #6 x 5/16 | 1 | 1 | |
22 | Copper brush with lead | * | 1 | 1 | ||
23 | Spring, arm contact | * | 1 | 1 | ||
24 | Holder, brush | * | 1 | 1 | ||
27 | Pivot arm assembly | 17663-G1 | includes items 28 – 30 | 1 | 1 | |
28 | Arm, accelerator linkage | 17655-G1 | 1 | 1 | ||
29 | Ball, ball joint | 15944-G3 | 1 | 1 | ||
30 | Nut, lock | 11098-G9 | 5/16 – 24 | 1 | 1 | |
31 | Nut, lock | 11098-G3 | 1/2 – 20 | 1 | 1 | |
33 | Switch, micro | 10606-G2 | 1 | 1 | ||
34 | Screw | 00139-G2 | #6 – 32 x1 1/4 LG | 2 | 2 | |
35 | Washer, lock | 00565-G3 | #6 | 2 | 2 | |
36 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
37 | Faston tab | 14628-G1 | 1 | 1 | ||
38 | Washer, lock, external tooth | 00567-G4 | #8 | 1 | 1 | |
39 | Wire, black | 20464-G1 | 1 | 1 | ||
40 | Screw, brass | 13514-G1 | #8 | 2 | 2 | |
42 | Solenoid, 36 volt, heavy duty | 20468-G1 | includes items 43 – 46 | 1 | 1 | |
43 | Washer, lock | 00565-G5 | #10 | 2 | 2 | |
44 | Nut | 00526-G4 | #10 – 32 | 2 | 2 | |
45 | Washer, lock | 00565-G8 | #10 – 32 | 2 | 2 | |
46 | Nut | 00544-G4 | 5/16 – 24 | 2 | 2 | |
47 | Diode | 30353-G1 | 1 | 1 | ||
48 | Faston tab | 12914-G1 | 1 | 1 | ||
49 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 2 | 2 | |
50 | Washer, lock | 00565-G7 | 1/4 | 2 | 2 | |
51 | Nut | 00532-G1 | 1/4 – 20 | 2 | 2 | |
53 | Wire, LO speed, solenoid | 17965-G1 | 1 | 1 | ||
54 | Wire, solenoid, F-N-R switch | 13493-G1 | 1 | 1 | ||
58 | Wire harness, accelerator switch assembly | 18902-G1 | includes items 59 – 63 | 1 | 1 | |
59 | Clamp, nylon | 17618-G1 | 4 | 4 | ||
60 | Wire | 18897-G5 | #4 | 1 | 1 | |
61 | Wire | 18897-G4 | #3 | 1 | 1 | |
62 | Wire | 18897-G2 | #2 | 1 | 1 | |
63 | Wire | 18897-G1 | #1 | 1 | 1 | |
65 | Washer, lock, external tooth | 00567-G8 | 5/16 | 5 | 5 | |
66 | Nut | 00544-G4 | 5/16 – 24 | 4 | 4 |
Battery Charger, Total Charge
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Battery charger, 36V, 10 FT. D.C. Cord | 20484-G01 | includes items 3-90 | 1 | 1 | |
3 | Top cover | 19096-G1 | 1 | 1 | ||
4 | Chassis | 24919-G1 | 1 | 1 | ||
6 | Label, opearing instructions | * | Serialized | 1 | 1 | |
8 | Capacitor | 17077-G1 | includes item 9 | 1 | 1 | |
9 | Bracket, capacitor | 11559-G1 | 1 | 1 | ||
10 | Screw | 00372-G4 | #8 – 32 x 1/2 LG | 2 | 2 | |
11 | Washer, lock | 00565-G4 | #8 | 2 | 2 | |
12 | Nut | 00526-G1 | #8 – 32 | 2 | 2 | |
13 | Heat sink assembly, service | 18768-G2 | includes items 14 – 18 | 1 | 1 | |
14 | Heat sink | 18489-G1 | 1 | 1 | ||
15 | Diode,silicone rectifier | 18488-G1 | 2 | 2 | ||
16 | Washer, lock | 00567-G7 | 1/4 | 2 | 2 | |
17 | Nut | 00532-G2 | 1/4 – 28 | 2 | 2 | |
18 | Nut, plastic expansion | 11572-G2 | 3 | 3 | ||
19 | Washer, lock, externtal tooth | 00567-G3 | #6 | 2 | 2 | |
20 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
21 | Screw | 00138-G3 | #6 – 32 x 3/8 LG | 2 | 2 | |
22 | Screw, self-tapping | 00512-G7 | #8 x 7/8 LG | 3 | 3 | |
23 | Screw | 00378-G4 | #10 – 24 x 1/2 LG | 1 | 1 | |
24 | Nut | 00526-G3 | #10 – 24 | 1 | 1 | |
25 | Washer, lock | 00565-G5 | #10 | 1 | 1 | |
28 | Ammeter | 24243-G1 | 1 | 1 | ||
29 | Bracket, ammeter | * | 1 | 1 | ||
30 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
31 | Washer, lock | 00565-G5 | #10 | 2 | 2 | |
32 | Nut | 00526-G4 | #10 – 32 | 2 | 2 | |
33 | Faston tab | 12914-G1 | 2 | 2 | ||
34 | Wire, 18 gauge, red | 19952-G1 | 1 | 1 | ||
35 | Timer | 18052-G6 | 1 | 1 | ||
36 | Screw | 00372-G2 | #8 – 32 x 1/4 LG | 2 | 2 | |
37 | Knob, timer | 11575-G1 | 1 | 1 | ||
38 | Setscrew | 00486-G4 | #8 – 32 x 1/2 LG | 1 | 1 | |
40 | Screw | 00372-G3 | #8 – 32 x 3/8 LG | 1 | 1 | |
41 | Washer, lock | 00565-G4 | #8 | 1 | 1 | |
42 | Nut | 00526-G1 | #8 – 32 | 1 | 1 | |
44 | Transformer | 19928-G1 | 1 | 1 | ||
45 | Nut, lock | 11027-G2 | 1/4 – 20 | 4 | 4 | |
46 | Screw | 00414-G5 | 1/4 – 20 x 5/8 LG | 4 | 4 | |
47 | A.C. Cord | 19388-G1 | 1 | 1 | ||
48 | Strain relief, plastic | 13557-G2 | A.C. cord | 1 | 1 | |
49 | D.C. cord assembly, 10 FT. | 18747-G1 | includes items 51-63 | 1 | 1 | |
51 | D.C. cord, 10 FT | 14489-G2 | 1 | 1 | ||
53 | Contact, connector | * | 2 | 2 | ||
54 | Connector | 18782-G1 | Black | 1 | 1 | |
55 | Handle installation kit | 18972-G1 | includes items 56 – 63 | 1 | 1 | |
56 | Handle, half, L.H. | * | 1 | 1 | ||
57 | Handle, half, R.H. | * | 1 | 1 | ||
59 | Screw, stainless steel | 00647-G8 | #6 – 32 x 29/32 LG | 2 | 2 | |
60 | Screw, stainless steel | 00647-G3 | # 6 – 32 x 3/8 LG | 2 | 2 | |
61 | Nut, lock | 13521-G5 | #6 – 32 | 4 | 4 | |
62 | Washer, flat | 00650-G2 | #5 | AR | AR | |
63 | Label, caution | 20628-G1 | 1 | 1 | ||
64 | Strain relief, plastic | 13557-G3 | D.C. cord | 1 | 1 | |
67 | Screw, self-tapping | 00614-G4 | #8 x 1/2 LG | 10 | 10 | |
68 | Electronic module assembly | 19950-G2 | includes items 69 – 78 | 1 | 1 | |
69 | Module | * | 1 | 1 | ||
70 | Bracket | 19459-G1 | 1 | 1 | ||
71 | Screw | 00138-G5 | #6 – 32 x 5/8 LG | 4 | 4 | |
72 | Standoff | 19081-G1 | 4 | 4 | ||
73 | Washer, flat, nylon | 00736-G1 | 4 | 4 | ||
74 | Nut, nylon | 00735-G1 | #6 – 32 | 4 | 4 | |
75 | Wire, 16 gauge, black | 19402-G1 | 1 | 1 | ||
76 | Wire, 16 gauge, yellow | 19949-G1 | 1 | 1 | ||
77 | Wire, 18 gauge, black | 19954-G1 | 1 | 1 | ||
78 | Washer | 00559-G3 | #8 | 2 | 2 | |
81 | Fuse block | 19363-G1 | 1 | 1 | ||
82 | Fuse, 15 AMP | 19361-G1 | 1 | 1 | ||
83 | Label, identification | 19434-G1 | 1 | 1 | ||
84 | Wire, 12 gauge, white | 19441-G1 | 1 | 1 | ||
85 | Circuit breaker, 50 AMP | 19362-G1 | includes items 86 and 87 | 2 | 2 | |
86 | Washer | 00559-G5 | #10 | 4 | 4 | |
87 | Nut | 00526-G4 | #10 – 32 | 2 | 2 | |
88 | Washer, lock | 00565-G4 | #8 | 2 | 2 | |
89 | Nut | 00526-G1 | #8 – 32 | 2 | 2 | |
90 | Screw | 00372-G6 | #8 – 32 x 3/4 LG | 2 | 2 |
Body and Associated Parts
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Vinyl bumper trim kit, 3 wheel vehicle only | 24578-G1 | includes items 2 thru 17 | 1 | ||
2 | Vinyl bumper, bulk length, 180 LG | 22888-G1 | Includes material to make items 3 thru 4 | 1 | ||
3 | Vinyl bumper, body trim, sides and front | 22888-G3 | 1 | |||
4 | Vinyl bumper, body trim, dash tray | 17203-G9 | 2 | |||
5 | Vinyl bumper, body trim, back of cowl | 22273-G1 | 1 | |||
6 | Trim, fender, passenger side | 23931-G5 | 1 | |||
7 | Trim, fender, driver side | 23931-G4 | 1 | |||
8 | Fastener, ratchet type | 24198-G1 | 8 | |||
9 | Rivet, aluminum, black | 15058-G4 | 4 | |||
10 | Trim, floormat, passenger side | 24620-G1 | 1 | |||
11 | Trim, floormat, driver side | 24620-G2 | 1 | |||
12 | Rivet, plastic drive 1/4 | 18436-G1 | 8 | |||
13 | Trim, rocker panel, passenger side | 22223-G1 | 1 | |||
14 | Trim, rocker panel, dirver side | 22223-G2 | 1 | |||
15 | Screw, stainless steel | 16705-G1 | 1/4 – 20 x 1 LGA | 4 | ||
16 | Washer | 00559-G7 | 1/4 | 4 | ||
17 | Nut, lock | 14390-G4 | 1/4 – 20 | 4 | ||
19 | Vinyl bumper, trim kit, 4 wheel vehicle only | 24579-G1 | includes items 20 thru 38 | 1 | ||
20 | Vinyl bumper, bulk length, 71 LG | 22888-G4 | includes materials to make items 21, 22 | 1 | ||
21 | Vinyl bumber, body trim, sides | 17203-G1 | 1 | |||
22 | Vinyl bumber, body trim, dash tray | 17203-G9 | 2 | |||
23 | Vinyl bumper, body trim, back of cowl | 22273-G1 | 1 | |||
24 | Trim, fender, passenger side | 23931-G1 | 1 | |||
25 | Trim, driver side | 23931-G2 | 1 | |||
26 | Fastener, ratchet type | 24198-G1 | 12 | |||
27 | Trim, floormat, passenger side | 24620-G1 | 1 | |||
28 | Trim, floormat, driver side | 24620-G2 | 1 | |||
29 | River, plastic drive | 18436-G1 | 1/4 | 4 | ||
31 | Rocker panel, passenger side | 23868-G1 | 1 | |||
32 | Rocker panel, drive side | 23868-G2 | 1 | |||
33 | Sill plate, rocker panel, passenger side | 23850-G1 | 1 | |||
34 | Sill plate, rocker panel, driver side | 23850-G2 | 1 | |||
35 | Bolt, carriage, stainless steel | 00823-G8 | 1/4 – 20 x 1 LG | 4 | ||
36 | Spacer | 23726-G2 | 4 | |||
37 | Washer | 00660-G7 | 1/4 | 4 | ||
38 | Nut, lock | 00891-G2 | 1/4 – 20 | 4 | ||
39 | Rivet, aluminum, black | 15058-G4 | 2 | |||
41 | Decal installation kit, trapezoid | 20514-G1 | Specify no. 1 – 200 | AR | AR | |
42 | Decal installation kit, rectangle | 22530-G1 | Specify no. 1 – 200 | AR | AR | |
43 | Label, freedom | 23676-G1 | 2 | |||
46 | Restraint, Hip handhold assembly, passenger side | 22229-G1 | includes item 48 | 1 | 1 | |
48 | Handgrip | 23152-G1 | 1 | 1 | ||
50 | Restraint, hip handhold assembly, driver side | 24004-G1 | Includes item 52 | 1 | 1 | |
52 | Handgrip | 23152-G1 | 1 | 1 | ||
54 | Nut, J type | 14776-G1 | 1/4 – 20 | 4 | 4 | |
55 | Screw, truss | 16705-G1 | 1/4 – 20 x1 LG | 6 | 6 | |
56 | Nut, lock | 11027-G2 | 1/4 – 20 | 2 | 2 | |
58 | Fillet, trunk, passenger side | 19538-G3 | 1 | 1 | ||
59 | Fillet, trunk, driver side | 19538-G4 | 1 | 1 | ||
60 | Screw, self drill & tap | 00106-G6 | #12 – 24 x 3/4 LG | 4 | 4 | |
61 | Trunk lid installation kit | 19533-G4 | includes items 63-67 | 1 | 1 | |
63 | Trunk lid | 19544-G2 | 1 | 1 | ||
64 | Noise suppressor, trunk lid | 17684-G1 | 4 | 4 | ||
65 | Nut “U” type | 24722-G1 | #10 – 12 x 1 3/2 THK. | 2 | 2 | |
66 | Nut “U” type | 24722-G2 | #10 – 12 x 1/8 THK | 2 | 2 | |
67 | Screw, self-tappin | 00923-G6 | #10 – 12 x 3/4 LG | 4 | 4 | |
72 | Bagwell, plastic | 19034-G1 | 1 | 1 | ||
73 | Mount, bagwell | 19524-G1 | 2 | 2 | ||
74 | Screw, lock | 13437-G1 | 3/8 – 16 x 1 LG | 2 | 2 | |
75 | Nut, lock | 11027-G5 | 3/8 – 16 | 2 | 2 | |
76 | Rivet, plastic drive | 18436-G1 | 1/4 | 4 | 4 | |
77 | Rivet, aluminum, black | 15058-G1 | 3/16 | 4 | 4 | |
81 | Washer, special | 10669-G6 | 6 | 6 | ||
83 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 6 | 6 | |
84 | Nut, lock | 11027-G2 | 1/4 – 20 | 6 | 6 | |
85 | Rivet, aluminum, black | 15058-G1 | 3/16 | 2 | 2 | |
86 | Trim strip | 14705-G1 | 2 | 2 | ||
87 | Rivet, aluminum | 14601-G2 | 4 | 4 | ||
90 | Indicator, foward – neutral – reverse | 19882-G1 | 1 | 1 | ||
91 | Retainer, pushon | 12064-G3 | 3 | 3 | ||
92 | Scuffguard, seatwrap | 18787-G1 | 1 | 1 | ||
93 | Floormat | 25091-G1 | 3/16 | 1 | 1 | |
96 | Contsole, 4-cup | 24967-G1 | 1 | 1 | ||
98 | Decal, safety | 24968-G1 | includes with item 96 | 1 | 1 | |
99 | Rivet, plastic cover | 18436-G1 | 1/4 | 4 | 4 | |
100 | Washer | 00559-G7 | 1/4 | 2 | 2 | |
101 | Cowl | 20211-G2 | 1 | |||
102 | Cowl support | 18348-G1 | 1 | |||
103 | Nut, lock | 11027-G2 | 1/4 – 20 | 4 | ||
104 | Washer | 00560-G1 | 3/8 | 2 | ||
105 | Dash tray | 18352-G2 | 1 | |||
106 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 5 | 5 | |
107 | Nut, lock | 11027-G2 | 1/4 – 20 | 3 | 3 | |
109 | Washer | 00559-G8 | 5/16 | 5 | 5 | |
110 | Dash tray liner kit | 18799-G3 | includes items 111-113 | 1 | ||
111 | Liner, dash tray | 18796-G2 | 1 | |||
112 | Rivet, plastic, drive | 18436-G1 | 1/4 | 2 | ||
113 | Fastener, ratchet | 16816-G1 | 2 | |||
114 | Splash panel | 15680-G2 | Passenger side | 1 | ||
115 | Splash panel | 15681-G2 | Driver’s side | 1 | ||
116 | Nut | 00544-G3 | 5/16 – 18 | 4 | ||
117 | Nut, lock | 11027-G2 | 1/4 – 20 | 16 | 13 | |
118 | Screw, self-drill and tap | 00106-G6 | #12 – 24 x 3/4 LG | 4 | ||
122 | Seat wrap | 20297-G2 | 1 | 1 | ||
123 | Nut, lock | 11027-G2 | 1/4 – 20 | 8 | 8 | |
124 | Fender cap, flexible, passenger side | 14700-G1 | 1 | 1 | ||
125 | Fender cap, flexible, driver’s side | 14700-G2 | 1 | 1 | ||
126 | Seat wrap, freedom only | 20297-G4 | 1 | |||
127 | Bumper, rear | 23800-G3 | 1 | 1 | ||
128 | Fender | 19555-G3 | Passenger side | 1 | ||
129 | Fender | 19555-G4 | Driver’s side | 1 | ||
130 | Screw, self-drill and tap | 00106-G6 | #12 – 24 x 3/4 LG | 6 | 6 | |
131 | Nut, lock | 11027-G2 | 1/4 – 20 | 4 | 4 | |
132 | Fender | 24070-G3 | Passenger side | 1 | ||
133 | Fender | 24070-G4 | Driver’s side | 1 | ||
137 | Battery rack | 25457-G2 | Passenger side | 1 | 1 | |
138 | Battery rack | 25457-G3 | Driver’s side | 1 | 1 | |
147 | Flexible fender cap | 21748-G1 | Passenger side (freedom only) | 1 | ||
148 | Flexible fender cap | 21748-G2 | Driver’s side, (Freedom only) | 1 | ||
155 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 9 | ||
156 | Washer | 00559-G7 | 1/4 | 18 | ||
157 | Nut, lock | 14390-G4 | 1/4 – 20 | 9 | ||
160 | Liner, dash tray | 22911-G1 | 1 | 1 | ||
161 | Rivet, plastic, drive | 18436-G1 | 1/4 | 2 | 2 | |
162 | Fastener, ratchet | 16816-G1 | 2 | 2 | ||
165 | Nameplate, E-Z-GO | 19817-G1 | 1 | 1 | ||
166 | Nut, pushon | 12064-G3 | 3 | 3 | ||
167 | Plug, button | 20271-G4 | 4 | 4 | ||
172 | Cowl | 23063-G5 | 1 | |||
173 | Cowl support | 23148-G1 | 1 | |||
174 | Nut, lock | 11027-G2 | 1/4 – 20 | 4 | ||
175 | Washer | 00560-G1 | 3/8 | 2 | ||
176 | Dash tra | 18353-G2 | 1 | |||
177 | Cap, cowl | 22914-G1 | 1 | |||
178 | Cap, cowl, freedom only | 23674-G1 | 1 | |||
179 | Angle, rail | 19013-G2 | 2 | 2 | ||
182 | Side rail | 24081-G1 | Passenger side | 1 | ||
183 | Side rail | 24081-G2 | Driver’s side | 1 | ||
185 | Top rail | 15536-G1 | Passenger side | 1 | 1 | |
186 | Top rail | 15536-G2 | Driver’s side | 1 | 1 | |
189 | Floorboard assembly | 15671-G2 | includes item 190 | 1 | 1 | |
190 | Nut “J” type | 14776-G1 | 1/4 – 20 | 2 | 2 | |
191 | Screw, self-drill and tap | 00106-G6 | #12 – 24 x 3/4 LG | 23 | 23 | |
192 | Side rail | 24161-G1 | Passenger side | 1 | ||
193 | Side rail | 24161-G2 | Driver’s side | 1 |
Brake Linkage
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Brake pedal assembly, vehicles without brake lights | 25253-G1 | includes items 2-11 | 1 | 1 | |
2 | Pedal, brake | 23037-G2 | with pad, item 5 | 1 | 1 | |
3 | Pedal, hill brake | 15813-G1 | with pad, item 6 | 1 | 1 | |
4 | Brake/hill brake pedal pad kit | 15826-G1 | includes items 5-8 | 1 | 1 | |
5 | Pad, brake pedal | * | 1 | 1 | ||
6 | Pad, hill brake pedal | * | 1 | 1 | ||
7 | Rivet, small head | 15766-G1 | 3 | 3 | ||
8 | Rivet, large head | 16409-G1 | 6 | 6 | ||
9 | Pin, hill brake pedal | 15932-G1 | 1 | 1 | ||
10 | Spring, torsion | 11737-G1 | 2 | 2 | ||
11 | Push, nut | 12064-G1 | 1 | 1 | ||
13 | Brake pedal assembly, vehicles with brake lights | 22449-G1 | includes items 14 – 39 | 1 | 1 | |
14 | Pedal, brake | 22357-G1 | 1 | 1 | ||
15 | Pedal, hill brake | 15813-G2 | with pad, item 18 | 1 | 1 | |
16 | Brake/hill brake pedal pad kit | 15826-G1 | includes items 17 – 20 | 1 | 1 | |
17 | Pad, brake pedal | * | 1 | 1 | ||
18 | Pad, hill brake pedal | * | 1 | 1 | ||
19 | Rivet, small head | 15766-G1 | 3 | 3 | ||
20 | Rivet, large head | 16409-G1 | 6 | 6 | ||
21 | Plate, brake pedal | 15809-G2 | 1 | 1 | ||
22 | Pin, hill brake pedal | 15932-G1 | 1 | 1 | ||
23 | Spring, torsion | 11737-G1 | 2 | 2 | ||
24 | Push, nut | 12064-G1 | 1 | 1 | ||
25 | Screw | 00737-G7 | #10 – 24 x 3/4 LG | 4 | 4 | |
26 | Nut, captive | 00739-G1 | #10 – 24 | 2 | 2 | |
27 | Standoff, brake pedal | 22362-G1 | 2 | 2 | ||
28 | Spring, conical | 24938-G1 | 2 | 2 | ||
29 | Nut, lock | 11098-G7 | #10 – 24 | 2 | 2 | |
30 | Switch, micro | 10606-G1 | 1 | 1 | ||
31 | Screw | 00139-G2 | #6 – 32 x 1 1/4 LG | 2 | 2 | |
32 | Washer | 00559-G3 | #6 | 4 | 4 | |
33 | Washer, lock | 00565-G3 | #6 | 2 | 2 | |
34 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
35 | Screw, brass | 13514-G1 | 2 | 2 | ||
36 | Washer, lock, external tooth | 00567-G3 | #6 | 2 | 2 | |
37 | Faston tab | 14628-G1 | 2 | 2 | ||
38 | Wire harness, brake | 22447-G1 | 1 | 1 | ||
39 | Clamp, nylon | 17618-G1 | 3 | 3 | ||
42 | Bolt, shoulder | 14158-G1 | 3/8 – 16 | 1 | 1 | |
43 | Bushing, flanged, nylon | 11079-G1 | 2 | 2 | ||
44 | Spring, torsion | 25292-G1 | 1 | 1 | ||
45 | Nut, lock | 13521-G4 | 3/8 – 16 | 1 | 1 | |
47 | Pin, clevis | 10386-G3 | 1 | 1 | ||
48 | Cotter pin | 10387-G3 | 3/32 x 3/4 LG | 1 | 1 | |
50 | Brake linkage assembly, gasoline vehicle | 25101-G1 | includes items 52, 54, 56-67 | 1 | 1 | |
51 | Brake linkage assembly, electric vehicle | 25101-G2 | includes items 53, 55-67 | 1 | 1 | |
52 | Compensating link assembly, gasoline vehicle | 23062-G1 | includes items 54, 56-67 | 1 | 1 | |
53 | Compensating link assembly, electric vehicle | 23062-G2 | includes items 55-67 | 1 | 1 | |
54 | Rod, gasoline vehicle | * | 1 | 1 | ||
55 | Rod, electric vehicle | 23175-G2 | 1 | 1 | ||
56 | Nut | 00544-G4 | 5/16 – 24 | 1 | 1 | |
57 | Yoke, clevis | 10385-G4 | 1 | 1 | ||
58 | Yoke, brake | 23030-G1 | 1 | 1 | ||
59 | Washer | 15121-G1 | 5/16 | 2 | 2 | |
60 | Tube | 23061-G2 | 1 | 1 | ||
61 | Spring, compression | 23463-G1 | 1 | 1 | ||
62 | Nut, lock | 00532-G4 | 5/16 – 24 | 2 | 2 | |
63 | Bushing, accelerator rod | 17979-G1 | 1 | 1 | ||
64 | Bar, equalizer | 13659-G1 | 1 | 1 | ||
65 | Pin, clevis | 10386-G3 | 1 | 1 | ||
66 | Cotter pin | 10387-G3 | 3/32 x 3/4 LG | 1 | 1 | |
67 | Washer, nylon | 17255-G1 | 3 | 3 | ||
68 | Washer, nylon | 17255-G1 | 8 | 8 | ||
69 | Washer, flat | 00559-G8 | 2 | 2 | ||
70 | Cable, brake, passenger side | 25187-G2 | 1 | 1 | ||
72 | Cable, brake, driver’s side | 25187-G1 | 1 | 1 | ||
73 | Pin, clevis | 10386-G3 | 2 | 2 | ||
74 | Cotter pin | 10387-G3 | 3/32 x 3/4 LG | 2 | 2 | |
75 | Ring, retaining | 12305-G1 | 2 | 2 | ||
76 | Bearing, flanged | 10097-G6 | 2 | 2 | ||
77 | Cam, hill brake | 25103-G1 | 1 | 1 | ||
78 | Spacer | 14134-G2 | 1 | 1 | ||
79 | Setscrew | 00491-G4 | 1/4 – 20 x 3/8 LG | 2 | 2 | |
80 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 2 | 2 | |
81 | Washer, lock | 00565-G7 | 1/4 | 2 | 2 | |
82 | Bracket, catch | 15022-G1 | 1 | 1 | ||
83 | Nut, lock | 11027-G2 | 1/4 – 20 | 2 | 2 | |
86 | Pedal bumper service kit | 14061-G1 | includes items 87 – 91 | 1 | 1 | |
87 | Screw | 00150-G6 | #10 – 24 x 3/4 LG | 1 | 1 | |
88 | Washer | 00559-G5 | #10 | 1 | 1 | |
89 | Bumper, rubber | 13728-G1 | 1 | 1 | ||
90 | Washer lock | 00565-G5 | #10 | 1 | 1 | |
91 | Nut | 00526-G3 | #10 – 24 | 1 | 1 | |
93 | Pin, clevis | 10386-G3 | 2 | 2 | ||
94 | Cotter pin | 10387-G3 | 3/32 x 3/4 LG | 2 | 2 | |
95 | Ring, retaining | 12305-G1 | 2 | 2 |
Direction Selector
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Forward-Neutral-Reverse switch assembly | 25396-G1 | includes items 2-25 | 1 | 1 | |
2 | Contact board assembly | 14651-G1 | includes items 3-5 | 1 | 1 | |
3 | Stop | 24940-G1 | 2 | 2 | ||
4 | Washer, lock | 00565-G7 | 1/4 | 2 | 2 | |
5 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 2 | 2 | |
7 | Cam unit, forward-neutral-reverse switch | 12835-G1 | 1 | 1 | ||
8 | Shaft, forward-neutral-reverse switch | 19470-G1 | 1 | 1 | ||
9 | Washer | 00560-G1 | 3/8 | 1 | 1 | |
10 | Nut, lock | 14390-G1 | 3/8 – 24 | 1 | 1 | |
12 | Switch, micro | 10608-G4 | 2 | 2 | ||
13 | Screw | 00139-G8 | #6 – 32 x 1 3/4 LG | 4 | 4 | |
14 | Spacer, micro switch | 12806-G1 | 4 | 4 | ||
15 | Washer, lock | 00565-G3 | #6 | 4 | 4 | |
16 | Nut | 00525-G5 | #6 – 32 | 4 | 4 | |
18 | Buzzer | 17940-G2 | 1 | 1 | ||
19 | Screw | 00138-G5 | #6 – 32 x 5/8 LG | 2 | 2 | |
20 | Washer, lock | 00565-G3 | #6 | 2 | 2 | |
21 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
23 | Screw, brass | 13514-G1 | #6 -32 x .22 LG | 4 | 4 | |
24 | Faston tab | 14628-G1 | 4 | 4 | ||
25 | Washer, lock, external tooth | 00567-G3 | #6 | 4 | 4 | |
27 | Bracket, mounting | 12863-G1 | 1 | 1 | ||
28 | Support, bracket mounting | 15461-G1 | 1 | 1 | ||
29 | Screw | 00414-G8 | 1/4 – 20 x 1 LG | 2 | 2 | |
30 | Washer | 00559-G7 | 1/4 | 2 | 2 | |
31 | Washer, lock | 00565-G7 | 1/4 | 2 | 2 | |
32 | Nut | 00532-G1 | 1/4 – 20 | 2 | 2 | |
34 | Switch handle kit | 20325-G1 | includes items 35 and 36 | 1 | 1 | |
35 | Handle, plastic | 19886-G1 | 1 | 1 | ||
36 | Screw | 00740-G4 | #10 – 32 x 1/ 2 LG | 1 | 1 |
Direction Selector
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Forward-neutral-reverse switch assembly | 25259-G2 | includes items 2-41 | 1 | 1 | |
2 | Contact board assembly | 14651-G1 | includes items 3-5 | 1 | 1 | |
3 | Stop | 24940-G1 | 2 | 2 | ||
4 | Washer, lock | 00565-G7 | 1/4 | 2 | 2 | |
5 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 2 | 2 | |
7 | Cam unit, forward-neutral-reverse switch | 12835-G1 | 1 | 1 | ||
8 | Shaft, forward-neutral-reverse switch | 19470-G1 | 1 | 1 | ||
9 | Washer | 00560-G1 | 3/8 | 1 | 1 | |
10 | Nut, lock | 14390-G1 | 3/8 – 24 | 1 | 1 | |
11 | Switch, micro, double | 12796-G1 | 1 | 1 | ||
12 | Switch, micro | 10606-G4 | 1 | 1 | ||
13 | Screw | 00139-G6 | #6 – 32 x 1 3/4 LG | 2 | 2 | |
14 | Spacer, micro switch | 12806-G1 | 2 | 2 | ||
15 | Washer, lock | 00565-G3 | #6 | 4 | 4 | |
16 | Nut | 00525-G5 | #6 – 32 | 4 | 4 | |
18 | Buzzer | 17940-G1 | 1 | 1 | ||
19 | Screw | 00138-G5 | #6 – 32 x 5/8 LG | 2 | 2 | |
20 | Washer, lock | 00565-G3 | #6 | 2 | 2 | |
21 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
23 | Bracket, mounting | 12863-G1 | 1 | 1 | ||
24 | Support, bracket mounting | 15461-G1 | 1 | 1 | ||
25 | Screw | 00414-G8 | 1/4 – 20 x 1 LG | 2 | 2 | |
26 | Washer | 00559-G7 | 1/4 | 2 | 2 | |
27 | Washer, lock | 00565-G7 | 1/4 | 2 | 2 | |
28 | Nut | 00532-G1 | 1/4 – 20 | 2 | 2 | |
30 | Screw, brass | 13514-G1 | #6 – 32 x .22 LG | 6 | 6 | |
31 | Tab, faston | 14628-G1 | 2 | 2 | ||
32 | Washer, lock, external tooth | 00567-G3 | #6 | 6 | 6 | |
33 | Screw | 00139-G8 | #6 – 32 x 2 LG | 2 | 2 | |
34 | Switch handle kit | 20325-G1 | includes items 35 and 36 | 1 | 1 | |
35 | Handle, plastic | 19886-G1 | 1 | 1 | ||
36 | Screw | 00740-G4 | #10 – 32 x 1/2 LG | 1 | 1 | |
37 | Wire | 14619-G2 | blue | 1 | 1 | |
38 | Wire | 21743-G1 | Black | 1 | 1 | |
39 | Wire | 23862-G2 | Red | 1 | 1 | |
40 | Wire | 23645-G1 | 1 | 1 | ||
41 | Clamp, nylon | 17618-G1 | 3 | 3 |
Fork
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Purchase |
---|---|---|---|---|---|
1 | Fork assembly | 17533-G3 | includes items 2-15 | 1 | |
2 | Fork | 17537-G1 | 1 | ||
3 | Axle bracket | 17542-G1 | passenger side | 1 | |
4 | Axle bracket | 17542-G2 | driver’s side | 1 | |
5 | Shock absorber assembly | 19796-G3 | includes items 6-8 | 2 | |
6 | Shock absorber | 17907-G1 | 1 | ||
7 | Spring, compression | 19795-G2 | 1 | ||
8 | Retainer, spring | 17816-G2 | 1 | ||
10 | Nut, lock | 00897-G1 | 1/2 – 13 | 4 | |
11 | Bushing, pivot | 15588-G1 | 4 | ||
12 | Washer | 00653-G5 | 5/8 | 2 | |
13 | Nut, lock | 00654-G7 | 5/8 – 11 | 2 | |
14 | Setscrew, square head | 00655-G4 | 1/4 -20 x 1 3/4 LG | 2 | |
15 | Nut | 00898-G1 | 1/4 – 20 | 2 | |
16 | Screw | 00671-G4 | #10- 24 x 1/2 LG | 4 | |
17 | Washer, lock | 00882-G5 | #10 | 4 | |
18 | Nut | 00896-G3 | #10 – 24 | 4 | |
19 | Nut, lock | 00894-G1 | 3/4 – 16 | 2 | |
20 | Washer | 00985-G6 | 3/4 | 4 | |
21 | Ring, adjuster | 17650-G2 | 2 | ||
22 | Hub and axle assembly | 17535-G2 | includes items 23 – 30 | 1 | |
23 | Nut | 00899-G8 | 3/4 – 16 | 4 | |
24 | Axle, front | 10223-G5 | 1 | ||
25 | Spacer, axle | 17536-G2 | 2 | ||
26 | Seal, grease | 19471-G1 | 2 | ||
27 | Bearing, roller | 11750-G1 | 2 | ||
28 | Hub assembly | 19888-G1 | includes item 29 | 1 | |
29 | Bolt, hub | 19862-G1 | 1/2 – 20 | 4 | |
30 | Spacer, axle | 11655-G1 | 2 | ||
31 | Spacer | 13136-G1 | 1 | ||
32 | Bearing, roller | 13756-G1 | 2 | ||
33 | Washer, special | 10669-G3 | 1 | ||
34 | Nut, lock | 11098-G1 | 1 3/8 – 12 | 1 | |
35 | Retainer, axle nut | 18256-G2 | 2 | ||
36 | Shield | 15643-G1 | 1 |
Four Wheel Front Suspension
Sl. No. | Part description | Part number | Notes | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|
1 | Front axle assembly | 24054-G5 | includes items 2-45 | 1 | |
2 | Axle | 23918-G2 | 1 | ||
3 | King pin | 25177-G2 | 2 | ||
8 | Bearing, thrust | 16982-G1 | 2 | ||
9 | Washer | 00879-G7 | 7/8 | 2 | |
10 | Nut, slotted | 00886-G1 | 5/8 – 18 | 2 | |
11 | Cotter pin | 19060-G1 | 1/4 x 1 1/2 LG | 2 | |
12 | Washer | 00879-G5 | 5/8 | 2 | |
14 | Spindle assembly, driver’s side | 23925-G1 | includes items 15-18 | 1 | |
15 | Spindle, driver’s side | * | 1 | ||
16 | Bearing, bronze | 16623-G1 | 2 | ||
17 | Grease fitting | 10389-G3 | 1 | ||
18 | Seal | 16626-G1 | 1 | ||
19 | Spindle assembly, passenger side | 23924-G2 | includes items 20-23 | 1 | |
20 | Spindle, passenger side | * | 1 | ||
21 | Bearing, bronze | 16623-G1 | 2 | ||
22 | Grease fitting | 10389-G3 | 1 | ||
23 | Seal | 16626-G1 | 1 | ||
25 | Hub assembly | 19932-G1 | includes items 26 and 27 | 2 | |
26 | Bolt, hub | 19862-G1 | 1/2 – 20 | 4 | |
27 | Race, bearing | * | 2 | ||
28 | Bearing and race assembly | 50892-G1 | includes items 29 and 30 | 2 | |
29 | Roller, bearing | 11750-G2 | 2 | ||
30 | Race, bearing | * | 2 | ||
31 | Nut, slotted | 12093-G1 | 1- 14 | 2 | |
32 | Cotter pin | 00798-G8 | 5/32 x 1 3/4 LG | 2 | |
33 | Seal | 25146-G1 | 1 | ||
34 | Tie rod assembly | 19202-G1 | includes items 35 – 45 | 1 | |
35 | Tie rod assembly, L.H. thread | 20795-G1 | includes items 36 – 39 | 1 | |
36 | Nut | 18434-G1 | 9/16 – 18 L.H. thread | 1 | |
37 | Boot, rubber | 50641-G1 | 1 | ||
38 | Nut, slotted | 50209-G1 | 7/16 – 20 | 1 | |
39 | Cotter pin | 10387-G2 | 3/16 x 1 LG | 1 | |
40 | Tie rod end assembly, R.H. thread | 20795-G2 | includes items 41 – 44 | 1 | |
41 | Nut | 18434-G2 | 9/16 – 18, R.H. thread | 1 | |
42 | Boot, rubber | 50641-G1 | 1 | ||
43 | Nut, slotted | 50209-G1 | 7/16 – 20 | 1 | |
44 | Cotter pin | 10387-G2 | 3/16 – 1 LG | 1 | |
45 | Grease fitting | 10389-G3 | 2 | ||
47 | Tie rod assembly | 18377-G1 | includes items 48 – 58 | 1 | |
48 | Tie rod end assembly, L.H. thread | 20795-G1 | includes items 49- 52 | 1 | |
49 | Nut | 18434-G1 | 9/16 – 18, L.H., thread | 1 | |
50 | Boot, rubber | 50641-G1 | 1 | ||
51 | Nut, slotted | 50209-G1 | 7/16 – 20 | 1 | |
52 | Cotter pin | 10387-G2 | 3/16 X 1 LG | 1 | |
53 | Tie rod end assembly, R.H. thread | 20795-G2 | includes items 54 – 57 | 1 | |
54 | Nut | 18434-G2 | 9/16 – 18, R.H. thread | 1 | |
55 | Boot, rubber | 50641-G1 | 1 | ||
56 | Nut, slotted | 50209-G1 | 7/16 – 20 | 1 | |
57 | Cotter pin | 10387-G2 | 3/16 x 1 LG | 1 | |
58 | Grease fitting | 10389-G3 | 2 | ||
59 | Idler assembly | 23929-G1 | includes items 60 and 61 | 1 | |
60 | Bushing, flanged | 15012-G1 | 2 | ||
61 | Grease fitting | 10389-G3 | 1 | ||
62 | Shaft, idler | 16417-G2 | 1 | ||
63 | Washer, wave type, spring | 13221-G1 | 1 | ||
64 | Cotter pin | 10387-G1 | 1/4 x 1 1/ 2 LG | 1 | |
65 | Retainer, spring | 15023-G2 | 2 | ||
66 | Screw, black | 00876-G4 | 3/8 – 16 x 1 1/2 LG | 8 | |
67 | Washer, lock, black | 00878-G1 | 3/8 | 8 | |
68 | Nut, black | 00877-G5 | 3/8 – 16 | 8 | |
69 | Retainer, spring | 15023-G2 | 2 | ||
70 | Nut | 00532-G5 | 3/8 – 16 | 6 | |
71 | Washer, lock | 00566-G1 | 3/8 | 6 | |
72 | Screw | 00427-G6 | 3/8 – 16 x 2 LG | 6 | |
74 | Leaf spring | 24025-G1 | 2 leaf | 2 | |
76 | Cap, spindle | 12091-G1 | 2 | ||
78 | Shock absorber | 15707-G1 | 2 | ||
79 | Washer | 10435-G1 | 13/32 | 8 | |
80 | Bushing, rubber | 10194-G1 | 8 | ||
81 | Nut | 00532-G6 | 3/8 – 24 | 4 | |
82 | Nut, lug | 14723-G1 | 1/2 – 20 | 8 |
Front Shield
Sl. No. | Part description | Part number | Notes | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|
1 | Shield | 23881-G1 | 1 | ||
3 | Screw | 00414-G8 | 1/4 -20 x 1 LG | 2 | |
4 | Washer | 00559-G7 | 1/4 | 2 | |
5 | Nut, lock | 14390-G4 | 1/4 – 20 | 2 | |
9 | Support, shield | 25054-G1 | 1 | ||
11 | Screw | 00258-G8 | 3/8 – 16 x 1 LG | 2 | |
12 | Washer | 005660-G1 | 3/8 | 2 | |
13 | Washer, lock | 00566-G1 | 3/8 | 2 | |
14 | Nut | 00532-G5 | 3/8 – 16 | 2 |
Horn and Accessory Wiring
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Wiring harness | 22069-G1 | 1 | 1 | ||
2 | Clip, cable, insulated | 11845-G5 | 3 | 3 | ||
3 | Rivet, drive, plastic | 18436-G1 | 3 | 3 | ||
4 | Clamp, nylon | 17618-G1 | 5 | 5 | ||
5 | Hour meter kit | 19318-G2 | includes items 6- 9 | 1 | 1 | |
6 | Hour meter | 21573-G1 | includes mounting hardware | 1 | 1 | |
7 | Bracket, hour meter | 18001-G1 | 1 | 1 | ||
8 | Screw | 00414-G4 | 1/4 – 20 x 1/2 LG | 2 | 2 | |
9 | Nut, lock | 11027-G2 | 1/4 – 20 | 2 | 2 | |
10 | Switch, headlamp | 18431-G1 | 1 | 1 | ||
11 | Fuse, 15 AMP | 18392-G1 | hour meter | 1 | 1 | |
12 | Fuse block | 22674-G1 | 1 | 1 | ||
13 | Screw | 00138-G4 | #6 – 32 x 1/2 LG | 2 | 2 | |
14 | Washer, lock | 00565-G3 | #6 | 2 | 2 | |
15 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
17 | Head and taillamp assembly | 20062-G1 | 1 | |||
21 | Mount kit, turn signal | 18927-G1 | 2 | 2 | ||
22 | Bracket, turn signal | 21806-G1 | 2 | 2 | ||
23 | Screw, self drill and tap | 00598-G4 | #8-18 x 1/2 LG | 4 | 4 | |
24 | Signal, lamp, yellow | 19180-G2 | 2 | 2 | ||
26 | Hedlamp | 23686-G1 | Requires item 27 for installation | 2 | ||
27 | Screw | 00906-G6 | 10 – 16 x 1 LG | 2 | ||
28 | Fuse, 20 AMPS | 18392-G2 | headlights and tail lights | 1 | 1 | |
29 | Lens, taillight | 22000-G1 | 1 | |||
30 | Grommet | 21999-G1 | 1 | |||
31 | Bulb | 21759-G1 | 1 | |||
32 | Socket | 21998-G2 | 1 | |||
35 | Switch, horn | 22242-G1 | includes wires | 1 | 1 | |
36 | Rivet | 14601-G8 | 2 | 2 | ||
37 | Cover, steering column | 20961-G3 | without turn signals | 1 | 1 | |
39 | Bracket, headlamp mounting | 22274-G1 | 2 | |||
40 | Screw, self drill and tap | 00106-G6 | #12-24 x 3/4 LG | 4 | ||
41 | Washer, lock, internal tooth | 00594-G7 | 1/4 | 4 | ||
42 | Headlamp assembly | 20209-G2 | 2 | |||
43 | Bulb, halogen, replacement | 22523-G1 | 2 | |||
44 | Washer, lock | 00566-G3 | 1/2 | 4 | ||
45 | Clamp, nylon | 16172-G1 | 4 | |||
46 | Nut | 00533-G1 | 1/2 – 13 | 4 | ||
47 | Horn | 32860-G1 | 1 | 1 | ||
48 | Screw | 13437-G9 | 1/4 – 20 x 3/4 LG | 1 | 1 | |
49 | Nut,lock | 11027-G2 | 1/4 – 20 | 1 | 1 | |
50 | Switch, turn signal assembly | 17867-G1 | includes item 51 | 1 | 1 | |
51 | Flasher, turn signal | 21640-G1 | 1 | 1 | ||
52 | Screw | 00372-G4 | #8 – 32 x 1/2 LG | 1 | 1 | |
53 | Washer, lock | 00565-G4 | #8 | 1 | 1 | |
54 | Nut | 00526-G1 | #8 – 32 | 1 | 1 | |
55 | Cover, steering column | 20965-G3 | with turn signals | 1 | 1 | |
56 | Fuse, 20 AMP | 18392-G2 | Turnsignals | 1 | 1 | |
57 | Tape, vinyl | 19344-G1 | AR | AR | ||
60 | Turn signal assembly | 20570-G2 | freedom, includes items 61 – 66 | 2 | ||
61 | Terminal, male | 18995-G1 | 1 | |||
62 | Turn signal, amber | 20574-G2 | includes items 63 – 66 | 1 | ||
63 | Screw | * | 2 | |||
64 | Lens, turn signal | * | 1 | |||
65 | Bulb | 21760-G1 | 1 | |||
66 | Housing, turn signal | * | 1 | |||
67 | Washer, lock | 00563-G7 | 1/4 | 1 | ||
68 | Wire, jumper | 20606-G1 | 1 | |||
69 | Nut, lock | 00532-G1 | 1/4 – 20 | 1 | ||
73 | Meter kit, state of charge (square) | 19197-G3 | includes items 74 – 78 | 1 | 1 | |
74 | Meter, state of charge | 19196-G2 | 1 | 1 | ||
75 | Screw | 00372-G5 | #8 – 32 x 5/8 LG | 2 | 2 | |
76 | Washer | 00559-G4 | #8 | 2 | 2 | |
77 | Washer, lock | 00565-G4 | #8 | 2 | 2 | |
78 | Nut | 00526-G1 | #8 – 32 | 2 | 2 |
Motor
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Motor | 22858-G1 | Includes items 2-22 | 1 | 1 | |
2 | Endshield, commutator end | 16922-G1 | 1 | 1 | ||
3 | Washer | 13483-G1 | 4 | 4 | ||
4 | Screw, motor clamp | 16919-G1 | 2 | 2 | ||
5 | Bushing, insulator | 15437-G1 | 4 | 4 | ||
6 | Washer, insulator | 15438-G1 | 4 | 4 | ||
7 | Nut, lock | 15440-G1 | 4 | 4 | ||
8 | Screw, pole piece | 23234-G1 | 8 | 8 | ||
9 | Washer, insulator, terminal | 15442-G1 | 4 | 4 | ||
10 | Brush | 16917-G1 | 2 | 2 | ||
11 | Brush rigging | 16916-G1 | includes item 12 | 1 | 1 | |
12 | Brush spring | 15446-G1 | 4 | 4 | ||
13 | Screw, brush rigging mount | 51333-G1 | 2 | 2 | ||
14 | Field pole pieces | * | 4 | 4 | ||
15 | Shell, stator | * | 1 | 1 | ||
16 | Field coils | 23235-G1 | Set | 1 | 1 | |
18 | Gasket | 16948-G1 | 4 | 4 | ||
19 | Armature | * | 1 | 1 | ||
20 | Ball bearing, commutator end | 16918-G1 | 1 | 1 | ||
21 | Retainer, bearing | 16930-G1 | 1 | 1 | ||
22 | Screw, bearing retainer | 23236-G1 | 3 | 3 |
Power Wiring
Sl. No. | Part description | Part number | Notes | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|
1 | Charger receptacle holder | 18724-G1 | 1 | ||
2 | Wiring harness charger connector | 18784-G1 | includes items 3-5 | 1 | |
3 | Wire | 14852-G1 | CR- | 1 | |
4 | Wire | 14852-G2 | CL+ | 1 | |
5 | Connector, anderson | 18782-G1 | 1 | ||
6 | Nut, lock | 14390-G9 | #6 – 32 | 2 | |
7 | Washer | 00559-G3 | #6 | 2 | |
8 | Screw | 00645-G2 | #6 – 32 x 1 1/4 LG | 2 | |
11 | Wire | 11885-G4 | 1 | ||
12 | Wire | 23540-G1 | 1 | ||
13 | Wire | 11893-G1 | 2 | ||
14 | Wire | 11894-G1 | 1 | ||
15 | Nut | 00702-G2 | 5/16 – 18 | 12 | |
16 | Screw | 00270-G6 | 5/16 – 18 x 3/4 LG | 12 | |
17 | Bolt, battery, square head | 12649-G1 | 5/16 – 18 x 1 LG | 12 | |
19 | Washer, lock | 00565-G8 | 5/16 | 4 | |
20 | Nut | 00702-G2 | 5/16 – 18 | 4 | |
22 | Battery hold down | 15736-G1 | 2 | ||
23 | J bolt, battery | 15734-G2 | 2 | ||
24 | Washer | 00559-G8 | 5/16 | 2 | |
25 | Washer, lock | 00565-G8 | 5/16 | 2 | |
26 | Nut | 00702-G2 | 5/16 – 18 | 2 | |
28 | Clamp, nylon, double | 23544-G1 | 4 | ||
30 | Washer, lock, external tooth | 00567-G8 | 5/16 | 2 | |
31 | Nut | 00532-G3 | 5/16 – 18 | 4 | |
33 | Control wiring harness, F-N-R switch | 17868-G1 | includes items 34 – 38 | 1 | |
34 | Wire | 14619-G2 | Light blue | 1 | |
35 | Wire | 17870-G2 | Yellow | 1 | |
36 | Wire | 14615-G1 | Black | 1 | |
37 | Wire | 17869-G1 | Red and white | 1 | |
38 | Clamp, nylon | 17618-G1 | 2 | ||
39 | Wiring harness, F-N-R switch | 18894-G1 | includes items 40 – 43 | 1 | |
40 | Wire | 17855-G1 | S1 | 1 | |
41 | Wire | 17856-G1 | A2 | 1 | |
42 | Clamp, nylon | 17618-G1 | black | 5 | |
43 | Wire | 17858-G1 | S2 | 1 | |
44 | Wire | 14610-G1 | BL+ | 1 | |
45 | Wire | 23645-G1 | 1 | ||
46 | Ignition switch kit | 17421-G1 | includes items 47 – 49 | 1 | |
47 | Face nut | 17137-G1 | 1 | ||
48 | Ignition key | 17063-G1 | 1 | ||
49 | Washer,lock, external tooth | 00568-G6 | 3/4 | 1 | |
51 | Clamp, nylon | 17618-G1 | 2 | ||
52 | Wire | 18897-G3 | A1-4 | 1 | |
Current indicator | ** | NA | |||
Battery tester | ** | Discharge machine | NA | ||
Hydrometer | ** | NA | |||
OHM meter | ** | Multi-meter | NA |
Power wiring
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Holder, charge receptacle | 18724-G1 | 1 | 1 | ||
2 | Wiring harness charger connector | 18784-G1 | includes items 3-5 | 1 | 1 | |
3 | Wire | 14852-G1 | CR- | 1 | 1 | |
4 | Wire | 14852-G2 | CL+ | 1 | 1 | |
5 | Connector | 18782-G1 | 1 | 1 | ||
6 | Nut, lock | 14390-G9 | #6 – 32 | 2 | 2 | |
7 | Washer | 00559-G3 | #6 | 2 | 2 | |
8 | Screw | 00645-G2 | #6 – 32 x 1 1/4 LG | 2 | 2 | |
10 | Wire | 23968-G1 | Red | 1 | 1 | |
11 | Wire | 11885-G4 | 1 | 1 | ||
12 | Wire | 23540-G1 | 1 | 1 | ||
13 | Wire | 11893-G1 | 2 | 2 | ||
14 | Wire | 11894-G1 | 1 | 1 | ||
15 | Nut | 00702-G2 | 5/16 – 18 | 12 | 12 | |
19 | Washer, lock | 00565-G8 | 5/16 | 4 | 4 | |
20 | Nut | 00702-G2 | 5/16 – 18 | 4 | 4 | |
22 | Battery hold down | 15736-G1 | 2 | 2 | ||
23 | J bolt | 15734-G2 | 2 | 2 | ||
24 | Washer | 00559-G8 | 5/16 | 2 | 2 | |
25 | Washer, lock | 00565-G8 | 5/16 | 2 | 2 | |
26 | Nut | 00702-G2 | 5/16 – 18 | 2 | 2 | |
28 | clamp, nylon, double | 23544-G1 | 4 | 4 | ||
30 | Washer, lock, external tooth | 00567-G8 | 5/16 | 2 | 2 | |
31 | Nut | 00532-G3 | 5/16 – 18 | 4 | 4 | |
33 | Wiring harness, charger connector | 22344-G1 | XI-300/500 vehicles only, includes items 34- 38 | 1 | 1 | |
34 | Wire | 22349-G1 | CR- | 1 | 1 | |
35 | Wire | 22349-G2 | CR+ | 1 | 1 | |
36 | Connector | 18782-G1 | 1 | 1 | ||
37 | Loom, flex | 22351-G1 | 1 | 1 | ||
38 | Clamp, nylon | 16172-G1 | 2 | 2 | ||
39 | Wiring harness, direction selector | 25772-G01 | includes items 40 – 45 | 1 | 1 | |
40 | Wire | 25559-G04 | SI | 1 | 1 | |
41 | Wire | 25559-G02 | A2 | 1 | 1 | |
42 | Clamp, nylon | 17618-G1 | Black | 5 | 5 | |
43 | wire | 25559-G03 | S2 | 1 | 1 | |
45 | Wire | 25559-G01 | A1 | 1 | 1 | |
46 | Ignition switch kit | 17421-G1 | includes items 47 – 49 | 1 | 1 | |
47 | Face nut | 17137-G1 | 1 | 1 | ||
48 | Ignition key | 17063-G1 | 1 | 1 | ||
49 | Washer, lock, external tooth | 00568-G6 | 3/4 | 1 | 1 | |
51 | Clamp, nylon | 17618-G1 | 2 | 2 | ||
Current indicator | ** | NA | NA | |||
Battery tester | ** | Discharge machine | NA | NA | ||
Hydrometer | ** | NA | NA | |||
OHM meter | ** | multi-meter | NA | NA |
Rear Axle
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Wheel brake set | XXXX-XX | See section U for part number and quantity | 1 | 1 | |
3 | Rear axle assembly | 25283-G1 | includes items 4 – 13 | 1 | 1 | |
4 | Cover | 25228-G1 | 1 | 1 | ||
5 | Washer | 25227-G1 | 1 | 1 | ||
6 | Plug, fill / check | 25226-G1 | 1 | 1 | ||
7 | Vent, valve | 25229-G1 | 1 | 1 | ||
9 | Shaft, axle | 20377-G4 | Passenger side | 1 | 1 | |
10 | Shaft, axle | 20377-G3 | Driver’s side | 1 | 1 | |
11 | Seal, axle | 15114-G1 | 2 | 2 | ||
12 | Ring, retaining | 15113-G1 | 4 | 4 | ||
13 | Ball, bearing, axle | 15112-G1 | 2 | 2 | ||
15 | Washer, 20 MM | 15485-G1 | 2 | 2 | ||
16 | Washer, brake drum | 15487-G1 | 5/8 | 2 | 2 | |
17 | Nut, slotted | 15483-G1 | 5/8 – 18 | 2 | 2 | |
18 | Pin, cotter | 10387-G1 | 1/8 x 1 1/2 LG | 2 | 2 | |
19 | Cap, spindle | 12091-G1 | 2 | 2 | ||
21 | Motor | XXXX-XX | See section L for part number and quantity | 1 | 1 | |
22 | Washer | 00559-G7 | 1/4 | 3 | 3 | |
23 | Washer, lock | 00565-G7 | 1.4 | 3 | 3 | |
24 | Screw | 00797-G2 | 1/4 – 20 x 1 1/4 LG | 3 | 3 | |
25 | Bumper, spline | 24261-G1 | 1 | 1 | ||
26 | Adaptor, spindle cap | 24939-G1 | 2 | 2 |
Rear Suspension Components
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Leaf spring | 20398-G1 | 2 | 2 | ||
2 | Leaf spring, heavy duty | 11645-G2 | 2 | 2 | ||
5 | Spring shackle | 19675-G1 | includes items 6 – 8 | 2 | 2 | |
6 | Stud plate, shackle | * | 2 | 2 | ||
7 | Plate, shackle | * | 2 | 2 | ||
8 | Nut, lock | 19676-G1 | 3/8 – 24 | 4 | 4 | |
11 | Bushing, rubber | 20098-G1 | 12 | 12 | ||
12 | Bolt, shoulder | 15727-G1 | 3/8 – 16 | 2 | 2 | |
13 | Washer, lock | 00566-G1 | 3/8 | 2 | 2 | |
14 | Nut | 00532-G5 | 3/8 – 16 | 2 | 2 | |
16 | Shock absorber | 20278-G1 | 2 | 2 | ||
17 | Shock absorber, heavy duty | 20279-G1 | 2 | 2 | ||
18 | Screw | 00428-G4 | 3/8 – 16 x 2 1/2 LG | 2 | 2 | |
19 | Washer | 00560-G1 | 3/8 | 2 | 2 | |
20 | Nut, lock | 00550-G5 | 3/8 – 16 | 2 | 2 | |
21 | Washer, shock absorber | 10435-G1 | 4 | 4 | ||
22 | Bushing, shock absorber | 10194-G1 | 4 | 4 | ||
23 | Nut | 00532-G6 | 3/8 – 24 | 2 | 2 | |
26 | Stabilizer bar spring bracket assembly | 14770-G1 | includes items 27 – 32 | 2 | ||
27 | Nut | 00532-G5 | 3/8 – 16 | 4 | ||
28 | Washer, shock absorber | 10435-G1 | 4 | |||
29 | Bushing, shock absorber | 10194-G1 | 4 | |||
30 | Spacer | 10840-G3 | 1 | |||
31 | Rod, threaded | 10579-G6 | 1 | |||
32 | Bracket, spring retainer | 17141-G1 | 1 | |||
33 | Plate, spring retainer | 17034-G1 | 2 | |||
35 | “U” bolt, axle | 12058-G2 | 4 | 4 | ||
36 | Nut | 00532-G5 | 3/8 – 16 | 8 | 8 | |
37 | Washer, lock | 00566-G1 | 3/8 | 8 | 8 | |
40 | Bracket, stabilizer bar | 11640-G1 | 2 | |||
41 | Stabilizer bar assembly | 17284-G1 | includes items 42 – 43 | 1 | ||
42 | Bushing, stabilizer | 11155-G1 | 2 | |||
43 | Bar, stabilizer | * | 1 | |||
44 | Nut, lock | 11027-G4 | 5/16 – 24 | 4 |
Resistor Coil and Housing Assembly
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Resistor coil assembly | 23319-G1 | includes items 2 – 17 | 1 | 1 | |
2 | Panel, resistor | 25174-G1 | 1 | 1 | ||
4 | Resistor coil assembly | 24904-G1 | Includes items 5 – 26 | 1 | 1 | |
5 | Resistor board assembly | 24903-G1 | includes items 6 – 17 | 1 | 1 | |
6 | Washer, flat, stainless steel | 00660-G8 | 5/16 | 8 | 8 | |
7 | Screw | 00685-G9 | 5/16 – 18 x 2 LG | 4 | 4 | |
9 | Washer, lock, stainless steel | 00664-G8 | 5/16 | 8 | 8 | |
10 | Nut, hex | 51401-G1 | 5/16 – 18 | 4 | 4 | |
11 | Washer, flat | 00907-G3 | 8 | 8 | ||
13 | Board, resistor | 18811-G1 | 1 | 1 | ||
15 | Coil, resistor, light | 23293-G1 | 1 | 1 | ||
16 | Coil, resistor, medium | 23294-G1 | 1 | 1 | ||
17 | Coil, resistor, heavy | 23295-G1 | 1 | 1 | ||
19 | Shield, resistor | 18814-G1 | 1 | 1 | ||
21 | Screw | 00661-G8 | 1/4 – 20 x1 LG | 4 | 4 | |
22 | Washer, lock, stainless steel | 00664-G7 | 1/4 | 8 | 8 | |
23 | Support, strip | 22951-G1 | 4 | 4 | ||
24 | Nut | 00883-G1 | 1/4 – 20 | 4 | 4 | |
26 | Nut | 00544-G1 | 1/4 – 20 | 4 | 4 | |
27 | Screw | 00661-G8 | 1/4 – 20 x 1 LG | 4 | 4 | |
29 | Washer, lock | 00565-G7 | 4 | 4 | ||
30 | Washer | 00559-G7 | 1/4 | 8 | 8 | |
31 | Nut, CPCT | 00883-G1 | 4 | 4 |
Solid State Control Module
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Electronic speed control assembly | * | includes items 2 – 65 | 1 | 1 | |
2 | Control, box, LDI | 20972-G1 | 1 | 1 | ||
3 | Screw | 00414-G5 | 1/4 – 20 x 5/8 LG | 3 | 3 | |
4 | Washer | 00561-G7 | 1/4 | 4 | 4 | |
5 | Nut, lock | 11027-G2 | 1/4 – 20 | 4 | 4 | |
6 | Wire | 23793-G3 | SOL- BL+ | 1 | 1 | |
7 | Wire | 23793-G4 | M – C | 1 | 1 | |
8 | Wire | 23793-G1 | SOL – B+ | 1 | 1 | |
9 | Wire | 24021-G1 | Black | 1 | 1 | |
10 | Varistor, mov | 25949-G01 | 1 | 1 | ||
11 | Screw | 00414-G6 | 1/4 – 20 x 3/4 LG | 1 | 1 | |
12 | Screw | 00270-G5 | 5/6 – 18 x 5/8 LG | 4 | 4 | |
13 | Nut, lock | 11027-G1 | 5/16 – 18 | 4 | 4 | |
14 | Clip, cable | 11845-G5 | 1 | 1 | ||
15 | Solenoid | 20468-G1 | 1 | 1 | ||
16 | Diode | 30353-G1 | 1 | 1 | ||
17 | Resistor | 21764-G1 | 1 | 1 | ||
18 | Nut | 00526-G4 | 2 | 2 | ||
19 | Washer, lock | 00565-G5 | #10 | 2 | 2 | |
20 | Washer, lock | 00565-G8 | 5/16 | 2 | 2 | |
21 | Nut, jam | 00544-G4 | 5/16 – 24 | 2 | 2 | |
22 | Bracket, mounting | 23603-G1 | 1 | 1 | ||
24 | Nut, lock | 11027-G2 | 1/4 – 20 | 2 | 2 | |
25 | Screw | 00414-G4 | 1/4 – 20 x 1/2 LG | 2 | 2 | |
27 | Rod, adjustable assembly | 22587-G5 | includes item 28-30 | 1 | 1 | |
28 | Nut | 00526-G4 | #10 – 32 | 2 | 2 | |
29 | Socket | 24465-G1 | 2 | 2 | ||
30 | Rod, control | 23722-G1 | 1 | 1 | ||
33 | Screw, stainless steel | 00661-G8 | 1/4 – 20 x 1 LG | 4 | 4 | |
34 | Washer | 00559-G7 | 1/4 | 4 | 4 | |
35 | Washer, lock | 00565-G7 | 1/4 | 4 | 4 | |
36 | Nut | 00532-G1 | 1/4 – 20 | 4 | 4 | |
38 | Pivot arm | 25331-G1 | 1 | 1 | ||
39 | Nut | 00526-G4 | #10 – 32 | 2 | 2 | |
40 | Washer, lock | 00565-G5 | #10 | 2 | 2 | |
41 | Ball, ball joint | 24479-G1 | 2 | 2 | ||
42 | Nut, lock | 11098-G9 | 5/16 – 24 | 1 | 1 | |
43 | Ball, ball joint | 15944-G3 | 5/16 | 1 | 1 | |
44 | Pin, cotter | 10387-G3 | 1 | 1 | ||
45 | Washer | 00559-G8 | 5/16 | 1 | 1 | |
46 | Washer, nylon | 24621-G1 | 2 | 2 | ||
47 | Rod, pivot | 25328-G1 | 1 | 1 | ||
48 | Nut | 14390-G1 | 3/8 – 24 | 2 | 2 | |
52 | Screw | 00150-G4 | 3 | 3 | ||
53 | Washer, flat | 00559-G8 | 3 | 3 | ||
54 | Washer, lock | 00565-G5 | #10 | 3 | 3 | |
55 | Nut | 00526-G3 | #10 – 24 | 3 | 3 | |
59 | Potentiometer | 25399-G1 | 1 | 1 | ||
61 | Nut | 00525-G1 | #8 – 32 | 1 | 1 | |
62 | Washer, lock, external tooth | 00567-G4 | #8 | 1 | 1 | |
63 | Washer | 00559-G4 | #8 | 6 | 6 | |
64 | Stand off | 00955-G1 | 1 | 1 | ||
65 | Washer, lock | 00565-G3 | #6 | 2 | 2 | |
66 | Nut | 00525-G5 | #6 – 32 | 2 | 2 | |
67 | Screw | 00138-G8 | #6 – 32 x 1 LG | 2 | 2 | |
68 | Micro switch | 10606-G5 | 1 | 1 | ||
69 | Washer, lock, external tooth | 00567-G3 | #6 | 2 | 2 | |
70 | Screw, brass | 13514-G1 | #6 – 32 x 7/32 LG | 2 | 2 | |
71 | Faston-tab | 14628-G1 | 1 | 1 | ||
72 | Wire | 23975-G1 | Orange | 1 | 1 | |
73 | Wire | 24019-G2 | Blue | 1 | 1 | |
74 | Terminal, push on | 17064-G1 | 3 | 3 | ||
75 | Clamp, nylon | 17618-G1 | 1 | 1 | ||
78 | Cover, speed control | 23723-G2 | 1 | 1 | ||
79 | Washer, fender | 16469-G1 | 1 | 1 | ||
80 | Screw | 00106-G6 | #12 – 24 x 3/4 | 1 | 1 |
Seats and Bag Holder
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Back rest assembly, white | 24115-G2 | includes items 6, 11- 14 | 2 | 2 | |
2 | Back rest assembly, oyster | 24115-G6 | includes items 7, 11-14 | 2 | 2 | |
3 | Back rest assembly, Tan | 24115-G7 | includes items 8, 11-14 | 2 | 2 | |
4 | Back rest assembly, gray | 24115-G8 | includes items 9, 11-14 | 2 | 2 | |
6 | Cover, back rest cushion, white | 14371-G1 | 1 | 1 | ||
7 | Cover, back rest cushion, oyster | 14371-G4 | 1 | 1 | ||
8 | Cover, back rest cushion, tan | 14371-G5 | 1 | 1 | ||
9 | Cover, back rest cushion, gray | 14371-G6 | 1 | 1 | ||
11 | Cushion foam, back rest | 25433-G1 | 1 | 1 | ||
12 | Plywood seat back | 19226-G1 | 1 | 1 | ||
13 | Nut, tee | * | 2 | 2 | ||
14 | Staple, flat | * | 60 | 60 | ||
15 | Screw, self-thread, stainless steel | 00924-G6 | #8 – 15 x 3/4 LG | 4 | 4 | |
16 | Cover, back rest, black | 19056-G3 | 2 | 2 | ||
17 | Screw, self-thread, stainless steel | 00666-G6 | #10 – 16 x 3/4 LG | 4 | 4 | |
18 | Screw | 00414-G8 | 1/4 – 20 x 1 LG | 4 | 4 | |
19 | Screw, stainless steel | 00661-G8 | 1/4 – 20 x 1 LG, freedom only | 4 | 4 | |
20 | Washer, lock | 00565-G7 | 1/4 | 4 | 4 | |
21 | Washer, lock, stainless steel | 00664-G7 | 1/4, freedom only | 4 | 4 | |
22 | Washer, lock | 00559-G7 | 1/4 | 4 | 4 | |
23 | Washer, stainless steel | 00660-G7 | 1/4, freedom only | 4 | 4 | |
24 | Screw, truss | 00763-G4 | 5/16 – 18 x 1 1/2 LG | 2 | 2 | |
25 | Screw, truss, stainless steel | 00762-G4 | 5/16 – 18 x 1 1/2 LG, freedom only | 2 | 2 | |
26 | Seat back bracket and bag holder | 16924-G2 | 1 | 1 | ||
27 | Extrusion, vinyl | 14643-G2 | 1 | 1 | ||
28 | Strap, retainer | 15902-G1 | 1 | 1 | ||
29 | Anchor, plate | 16610-G1 | 1 | 1 | ||
30 | Rivet | 17226-G1 | 2 | 2 | ||
31 | Retainer, strap | 16920-G1 | 2 | 2 | ||
32 | Rivet, aluminum black | 15058-G1 | 4 | 4 | ||
33 | Nut, tee | 16935-G1 | 4 | 4 | ||
34 | Screw, lock | 00439-G6 | 5/16 – 18 x 1 3/4 LG | 4 | 4 | |
35 | Screw, lock, stainless steel | 00685-G7 | 5/16 – 18 x 1 3/4 LG, freedom only | 2 | 2 | |
36 | Nut, lock | 11027-G1 | 5/16 – 18 | 4 | 4 | |
37 | Nut, lock | 00891-G3 | 5/16 – 18, freedom only | 4 | 4 | |
38 | Screw | 00427-G4 | 3/8 – 16 x 1 1/2 LG | 2 | 2 | |
39 | Screw, stainless steel | 00665-G4 | 3/8 – 16 x 1 1/2 LG, freedom only | 2 | 2 | |
40 | Nut, lock | 11027-G5 | 3/8 – 16 | 2 | 2 | |
41 | Nut, lock | 00891-G5 | 3/8 – 16, freedom only | 2 | 2 | |
44 | Seat bottom assembly, white | 24077-G2 | includes items 49, 54-61 | 1 | 1 | |
45 | Seat bottom assembly, oyster | 24077-G6 | includes items 50, 54-61 | 1 | 1 | |
46 | Seat bottom assembly, tan | 24077-G7 | includes items 51, 54-61 | 1 | 1 | |
47 | Seat bottom assembly, gray | 24077-G8 | includes items 52 – 61 | 1 | 1 | |
49 | Cover, seat bottom cushion, white | 15146-G1 | 1 | 1 | ||
50 | Cover, seat bottom cushion, oyster | 15146-G2 | 1 | 1 | ||
51 | Cover, seat bottom cushion, tan | 15146-G3 | 1 | 1 | ||
52 | Cover, seat bottom cushion, gray | 15146-G4 | 1 | 1 | ||
54 | Cushion foam | 25432-G1 | 1 | 1 | ||
56 | Webbing | 11394-G1 | 1 | 1 | ||
57 | Trim, vinyl | 17113-G1 | 1 | 1 | ||
58 | Staple | * | 24 | 24 | ||
59 | Staple | * | 4 | 4 | ||
60 | Staple, flat | * | 110 | 110 | ||
61 | Soiling slab | 17074-G1 | 2 | 2 | ||
62 | Plywood, seat bottom | 12441-G2 | 1 | 1 | ||
63 | Bracket, seat hinge | 18250-G1 | 2 | 2 | ||
64 | Screw, self-tapping | 00114-G6 | 1/4 – 10 x 3/4 LG | 4 | 4 |
Steering
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Plate, scorecard holder assembly | 27102-G1 | includes items 2 – 5 | 1 | 1 | |
2 | Clip, scorecard | 18409-G1 | 1 | 1 | ||
3 | Spring, stainless steel | 18410-G1 | 2 | 2 | ||
4 | Plate, scorecard holder | 18411-G1 | 2 | 2 | ||
5 | Plate, scorecard holder | 27101-G1 | 1 | 1 | ||
6 | Screw, self-tapping | 18464-G1 | #8 x 7/8 LG | 2 | 2 | |
9 | Hub, cover extension | 23225-G1 | 1 | 1 | ||
11 | Wheel, steering | 23172-G1 | 1 | 1 | ||
12 | Nut,lock | 14390-G2 | 5/8 – 18 | 1 | 1 | |
13 | Steering unit assembly | 19152-G3 | Vehicles with horn – includes items 15-57 | 1 | 1 | |
14 | Steering unit assembly | 19152-G1 | Vehicles with horn – includes items 15-21, 23-57 | 1 | 1 | |
15 | Steering, shaft assembly | 17163-G1 | includes items 16-20 | 1 | 1 | |
16 | Shaft, steering | 1 | 1 | |||
17 | Pin, dowel | 1/4 | 2 | 2 | ||
18 | Coupling | 1 | 1 | |||
19 | Washer, thrust | 1 | 1 | |||
20 | Pinion, steering | 1 | 1 | |||
21 | Steering column unit | 19153-G1 | 1 | 1 | ||
22 | Steering column unit | 19153-G4 | 1 | 1 | ||
23 | Fitting, grease | 1 | 1 | |||
24 | Screw | 00448-G8 | 5/16 – 24 x 1 LG | 4 | 4 | |
25 | Washer, lock | 00565-G8 | 5/16 | 4 | 4 | |
27 | Sleeve | 17140-G1 | 1 | 1 | ||
28 | Bushing and seal | 17161-G1 | 1 | 1 | ||
32 | Washer, wave type, spring | 51294-G1 | 2 | 2 | ||
34 | Gear reduction | 23279-G1 | 1 | 1 | ||
35 | Washer, thrust | 13059-G2 | 1 | 1 | ||
37 | Gasket, housing | 19154-G1 | 1 | 1 | ||
38 | Clamp, nylon | 17618-G1 | 1 | 1 | ||
43 | Housing assembly | 13097-G1 | includes item 44 | 1 | 1 | |
44 | Cover, rack | 13570-G1 | 1 | 1 | ||
45 | Rack and rod assembly | 15407-G1 | includes items 48 – 57 | 1 | 1 | |
48 | Fitting, grease | 18456-G1 | 1 | 1 | ||
49 | Rubber boot, tie rod end | 50641-G1 | 1 | 1 | ||
53 | Bellows | 17617-G1 | 1 | 1 | ||
55 | Clamp, hose | 11391-G1 | 1 | 1 | ||
57 | Nut, slotted | 50209-G1 | 7/ 16 – 20 | 1 | 1 | |
58 | Pin, cotter | 10387-G2 | 3/16 x 1 LG | 1 | 1 | |
60 | Screw | 00276-G6 | 5/16 – 24 x 3/4 LG | 3 | 3 | |
61 | Washer, lock | 00565-G8 | 5/16 | 3 | 3 |
Wheel Brake
Sl. No. | Part description | Part number | Notes | Quantity (3 wheel) | Quantity (4 wheel) | Purchase |
---|---|---|---|---|---|---|
1 | Brake assembly, passenger side | 22997-G2 | includes items 2-8, 14-30 | 1 | ||
2 | Backing plate, passenger side | 22518-G1 | 1 | |||
3 | Adjuster, passenger side | 23360-G1 | 1 | |||
4 | Lever assembly, passenger side | 23357-G1 | includes items 5-8 | 1 | ||
5 | Spring | * | 1 | |||
6 | Retainer | * | 1 | |||
7 | Washer, shoulder | * | 1 | |||
8 | Spring, torsion, passenger side | 23536-G1 | 1 | |||
9 | Brake assembly, driver’s side | 22997-G1 | includes items 10 – 30 | 1 | ||
10 | Backing plate, driver’s side | 22519-G1 | 1 | |||
11 | Adjuster, driver’s side | 23361-G1 | 1 | |||
12 | Lever assembly, driver’s side | 23358-G1 | includes items 5-7 and 13 | 1 | ||
13 | Spring, torsion, driver’s side | 23537-G1 | 1 | |||
14 | Adjuster body | 23363-G1 | 1 | |||
15 | Washer | 23382-G1 | 1 | |||
16 | Washer, thrust | 23362-G1 | 1 | |||
18 | Dust cover | 22519-G1 | 1 | |||
19 | Anchor block | 23356-G1 | 1 | |||
20 | Washer, lock | 00565-G1 | 1/4 | 2 | ||
21 | Nut | 13632-G1 | 6 MM | 2 | ||
23 | Spring, brake, adjuster | 23359-G1 | 1 | |||
24 | Spring, brake, anchor | 17290-G1 | 1 | |||
25 | Spring, shoe, clamp | 17291-G1 | 2 | |||
26 | Pin, tension | 17292-G1 | 2 | |||
28 | Brake shoe set | 23364-G1 | includes items 29 and 30 | 1 | ||
29 | Brake shoe, leading | * | 1 | |||
30 | Brake shoe, trailing | * | 1 | |||
33 | Bolt | 17083-G1 | 5/16 – 24 x 3/4 LG | 8 | ||
34 | Nut, lock | 15126-G1 | 5/16 – 24 | 8 | ||
37 | Washer | 15485-G1 | 51/64 | 2 | ||
38 | Brake drum assembly | 19186-G1 | includes item 39 | 2 | ||
39 | Lug bolt | 19862-G1 | 1/2 – 20 x 1 7/32 LG | 4 | ||
43 | Washer | XXXXX-XX | See section N for part number and quantity | |||
44 | Nut, slotted | XXXXX-XX | See section N for part number and quantity | |||
45 | Cotter pin | XXXXX-XX | See section N for part number and quantity |
Wheel and Tires
Sl. No. | Part description | Part number | Notes | Quantity | Purchase |
---|---|---|---|---|---|
1 | 18 x 8.50 x 8 tire and wheel rim assembly, standard RIB | 15170-G1 | AR | ||
2 | 18 x 8.50 x 8 tire, standard RIB | 11591-G1 | AR | ||
3 | 18 x 8.50 x 8 tire and wheel rim assembly, softrac | 14697-G2 | AR | ||
4 | 18 x 8.50 x 8 tire, softrac | 14697-G1 | AR | ||
7 | 18 x 8.50 x 8 tire and wheel rim assembly, power RIB | 14728-G2 | AR | ||
8 | 18 x 8.50 x 8 tire, power RIB | 14728-G1 | AR | ||
9 | 18 x 8.50 x 8 tire and wheel rim assembly, terra guard | 20258-G1 | AR | ||
10 | 18 x 8.50 x 8 tire, terra guard | 20259-G1 | AR | ||
11 | Wheel rim, 1 piece 8.50/9.50 x 8, standard | 15169-G1 | included in items 1, 3, 7 and 9 | AR | |
12 | Valve stem | 11657-G1 | includes in items 1, 3, 7 and 9 | AR | |
13 | 18 x 8.50 x 8 tire and wheel rim assembly, power RIB white wall | 14728-G4 | AR | ||
14 | 18 x 8.50 x 8 tire, power RIB, white wall | 14728-G3 | AR |
Service Accessories and Special Tools
Sl. No. | Part description | Part number | Notes | Quantity | Purchase |
---|---|---|---|---|---|
1 | Currect indicator | 16489-G2 | |||
2 | Seal installation tool | 18739-G1 | Rear axle shaft seal | ||
3 | Slide hammer kit | 18753-G1 | Axle puller | ||
4 | Volt OHM multi-meter | 51020-G2 | VOM | ||
5 | Dipstick, service | 23528-G1 |